Jäger Z120-H824.06 K1W2V, Руководство пользователя

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Item no. 10408018, Revision 03 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle ................................................. 10
4.3 Installation and maintenance ....................................... 10
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle ............................................. 11
5.2 Electrical connection........................................................ 12
5.3 Cooling .................................................................................. 12
5.4 Sealing air............................................................................. 13
5.5 Taper cleaning .................................................................... 13
5.6 Pneumatic tool change ................................................... 13
6 Technical Specifications 14
6.1 Dimensions .......................................................................... 15
6.2 Technical data sheet (KL 9504 , AC-Motor) .............. 16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram................................................................... 18
6.4 Motor protection PTC 145°C.......................................... 21
6.5 Tool change monitoring ................................................. 21
6.6 Speed and position sensor (MiniCoder).................... 22
6.6.1 Technical Specifications .................................... 22
6.7 Air-borne noise emissions.............................................. 23
7 Operating location 23
8 Installation 24
8.1 Installing the HF spindle ................................................. 24
8.2 Diameter of media supply line ..................................... 25
8.3 Cooling water...................................................................... 25
8.3.1 Quality of cooling water.................................... 25
8.3.2 Setting the cooling.............................................. 25
8.4 Compressed air................................................................... 26
8.4.1 Air purity classes (ISO 8573-1) ......................... 26
8.4.2 Setting the sealing air ........................................ 26
8.4.3 Setting values........................................................ 27
9 Commissioning 28
9.1 Running-in schedule ........................................................ 28
9.2 Daily start-up....................................................................... 29
9.3 Shutdown signal................................................................ 29
9.4 Commissioning after storage........................................ 29
10 Tool change 30
10.1 Clockwise and counter-clockwise ............................... 30
10.2 Pneumatic taper change ................................................ 31
10.2.1 Automatic hollow shank taper tool clamp
.................................................................................... 31
10.3 Tool changing station (optional accessory)............. 32
10.3.1 pneumatic taper change................................... 32
10.3.2 Installing the changing station....................... 32
10.3.3 Maintenance.......................................................... 32
10.4 Workflow .............................................................................. 33
10.4.1 Pneumatic workflow........................................... 33
10.4.2 Electrical workflow .............................................. 34
10.4.3 Signals...................................................................... 34
11 Tools for high speed cutting 35
12 Maintenance 36
12.1 Ball bearings ........................................................................ 36
12.2 Daily cleaning ..................................................................... 36
12.2.1 Before commencing work ................................ 36
12.2.2 With every tool change ..................................... 36
12.2.3 Every time the clamping device is changed
.................................................................................... 37
12.3 In the case of storage ....................................................... 37
12.4 Monthly maintenance ..................................................... 37
12.5 Long periods of storage.................................................. 37
12.6 Maximum storage time ................................................... 37
13 Dismantling 38