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Technical Specifications

Item no. 10206007, Revision 00

17 ( 44 )

Inner taper run out

< 1 µ

Axial run-out

< 1 µ

6.1

Dimensions

(*) = Clamping range

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Содержание Z100-M618.03 S5R

Страница 1: ...Manual Z100 M618 03 S5R High Frequency Spindle Manual taper change ...

Страница 2: ...evelopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanishi Jaeger GmbH cannot assume any legal responsibility or liability of any kind for incorrect information and any consequences thereof Translations and reproductions including of extracts are prohib...

Страница 3: ...ance Diagram 19 6 2 2 Equivalent circuit diagram data 19 6 3 Wiring diagram 22 6 4 Motor protection Pt1000 23 6 5 Motor protection PTC 150 C 24 6 6 Speed sensor digital differential magneto resistor 25 6 7 Air borne noise emissions 26 7 Operating location 27 8 Installation 28 8 1 Installing the HF spindle 28 8 2 Diameter of media supply line 29 8 3 Cooling water 29 8 3 1 Quality of cooling water 2...

Страница 4: ...Item no 10206007 Revision 00 4 44 Contents Translation of the original manual 14 2 Malfunctions 41 15 Declaration of Incorporation 43 ...

Страница 5: ...tion of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with a signal word and a colored box DANGER Dangerous situation Results in serious injury or death u Measure to avert the danger WARNING Dangerous situation May result in serious injury or death u Me...

Страница 6: ...tional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Further accessories on request Only approved accessories have been tested for operational safety and func tionality Ü Do not use any other accessories this may invalidate any warranty claims and compensation claims for damages Ü If the spindle holder is to be produced in house it is essential...

Страница 7: ...d a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Ü Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2 Permissible materials The HF spindle has been developed only for the following materials q Metals such as alloys cast metals etc q Sintered mat...

Страница 8: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spindle operates at high speeds and may therefore be flung away by these u Operate the HF spindle only if it is installed in the machine or system in a fixed manner Note Adhere to the limit values u Obse...

Страница 9: ...use chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure functionality u Never operate the HF spindle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The bala...

Страница 10: ...his to the machine controller for evaluation 4 3 Installation and maintenance Ü Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a standstill Ü Install all safety and protective devices of the machine immediately after completing work 4 4 Modification and repair Modifications or alterations to the HF spindle are only permi...

Страница 11: ...n 00 11 44 5 Technical description 5 1 Connections of HF spindle 11 12a 3a 3b 12b 1 2 1 Electrical connection 2 Cooling water G 1 4 3a Sealing air front G 1 8 3b Sealing air rear G 1 8 11 Internal coolant supply G 1 8 12a Leakage M7 12b Leakage M7 ...

Страница 12: ... to the machine con troller Note Connect the SpeedTEC quick locking connector u For the combination SpeedTEC connector plug SpeedTEC cable plug u Remove the O ring on the SpeedTEC connector plug 5 3 Cooling Liquid cooling keeps the HF spindle at a constant temperature during opera tion Note Extension of the service life through heat dissipation Heat is produced during operation of the HF spindle T...

Страница 13: ...ol holders that are suitable for internal coolant sup ply Ü Make sure that the cooling lubricant used conforms to the current specifi cations in legislation and from the trade associations 5 5 1 Cooling lubricant Ü Do not use pure or distilled water Ä Such water causes immediate corrosion on bare parts which is often un noticeable at first but later leads to serious corrosion damage Ü Only use coo...

Страница 14: ...se the pressure to increase to many times the permitted pressure Ü Select the duty cycle of the valve so that the peaks in pressure that occur not exceed the normally permitted operating pressure Closing valves may also cause excessive pressure fluid hammer Excessive pressures may also occur when pressure is additionally applied to an incompressible medium e g cooling lubricant in a closed space d...

Страница 15: ...gle at least 15 Ü Route away the leak to avoid backing up 5 6 2 Internal coolant supply horizontal installation Example of design Leakage Leakage Screw in depth 1 High Frequency Spindle max 6 mm 2 Internal coolant supply max 6 mm Ü Position the HF spindle so that all leakage lines can always be connected to the relief holes in the 6 o clock position at the lowest point Ü Remove the sealing plugs t...

Страница 16: ...rs 2 Rated rotation speed 18 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor protection PTC 150 C Pt1000 Housing Stainless steel Housing diameter 100 mm Cooling Liquid cooled Ambient temperature 10 C 45 C Sealing air Protection category sealing air turned on IP54 Internal ...

Страница 17: ...Technical Specifications Item no 10206007 Revision 00 17 44 Inner taper run out 1 µ Axial run out 1 µ 6 1 Dimensions Clamping range ...

Страница 18: ...C Pt1000 Winding resistance phase phase 0 45 Ω Power dissipation 1 667 W max S1 Measured values S1 100 Rated rotation speed 5 000 10 000 15 000 18 000 rpm Speed 4 185 9 242 14 271 17 288 rpm Frequency 167 333 500 600 Hz Rated power 1 898 4 546 6 6 7 74 kW Torque 4 332 4 698 4 442 4 28 Nm Voltage 89 170 240 282 V Current 24 8 25 7 24 8 24 3 A cos φ 0 84 0 8 0 79 0 78 Measured values S6 60 Rated rot...

Страница 19: ...72 kW Torque 6 12 6 846 6 712 6 61 Nm Voltage 89 170 240 282 V Current 38 38 38 38 A cos φ 0 9 0 84 0 82 0 81 Note on operation with static frequency converters For operation with a frequency converter the effective fundamental voltage must correspond to the specified motor voltage The measured currents may be greater than the specified values due to the harmonic content 6 2 1 Performance Diagram ...

Страница 20: ... p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 001266 kgm p0348 Field weakening operating speed VDC 600V 60 178 rpm p0350 Stator resistance cold strand 0 225 Ω p0353 Series inductance strand 0 mH p0354 Rotor resistance cold 0 243 Ω p0356 Stator stray inductance 0 365 mH p0358 Rotor stray inductance 0 352 mH p03...

Страница 21: ...em no 10206007 Revision 00 21 44 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Additional parameters Heidenhain ...

Страница 22: ... WH WH WH 0 14 mm GN 0 14 mm YE 0 14 mm Spindelstecker FS9M S5 spindle plug FS9M S5 PTC KTY PT1000 Spindel WH 0 14 mm Zust Änderung Datum Name a PTC für optional hinzu 16 01 20 SP 1 Perschewski 16 01 19 1 29025571 g f e d c b a 4 5 6 1 3 2 a b c d e f g Bl Übersetzungen Vervielfältigungen und die Weitergabe an Dritte auch nur auszugsweise ist ohne schriftliche Gehnehmigung der Fa Nakanishi Jaeger ...

Страница 23: ...7 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1313 1317 1320 1324 1328 1332 1336 1340 1343 90 1347 1351 1355 1359 1362 1366 1370 1374 1378 1381 100 1385 1389 1393 1396 1400 1404 1408 1412 1415 1419 110 1423 1427 1431 1434 1438 1442 1446 1449 1453 ...

Страница 24: ...ing to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Ω Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT ΔT R T...

Страница 25: ...differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 Ω 1000 mV 8 V 450 Ω 2000 mV 12 V 220 Ω 1000 mV 12 V 680 Ω 3000 mV 15 V 220 Ω 1000 mV 15 V 680 Ω 3000 mV 24 V 220 Ω 1000 mV 24 V 680 Ω 3000 mV Unnecessary if a resistor is integrated in the evaluation unit freq...

Страница 26: ...Technical Specifications Item no 10206007 Revision 00 26 44 6 7 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection ...

Страница 27: ...eds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface Note the following points before installing the HF spindle Ü Make sure that the correct spindle holder for the HF spindle is fitted in the machine Ü Check the connecting hoses for damage Ü Check the conn...

Страница 28: ...nd free of strain Ü Seal all connections for compressed air axially in relation to the tightening direction Ü Seal all connections for cooling water axially in relation to the tightening direction Ü If the HF spindle is equipped with sealing air Ä Make sure that no air flow can occur in the bearing area Ä Always use sealed cable boxes when connecting electrical lines Ü Mount the HF spindle on the ...

Страница 29: ...lity of cooling water Distilled water causes immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Ü Do not use pure or distilled water Deposits in cooling channels due to unsuitable cooling water prevent the dis sipation of heat Ü Use cooling water with the following properties Drinking water according to 98 83 EC Hardness 1 15 dH PH v...

Страница 30: ...delines on air quality see Air purity classes ISO 8573 1 30 section The adjustment value for the sealing air depends on the hose diameter and length Ü The setting value can be found in the following diagram Ü To ensure effective control turn on the sealing air and cooling when turn ing on the machine This protects the HF spindle even when it is stationary Lowest sealing air supply Dry machining Me...

Страница 31: ...0 rpm 5 bar Above 10 000 rpm No pressure 4 Minimum quantity cooling lubrication Max 5 bar 5 Cooling lubricant Max 80 bar 6 Vent G1 8 7 Leakage 5 x M5 Ü Keep lines short Ü Do not exceed the pressures specified above Ü Avoid pressure pulsation Ä Max 5 bar Ü Avoid pressure peaks Low pulsation delivery of media 2 bar by the pump increases the service life of the cooling lubricant system components and...

Страница 32: ...ct with compressed air 9 1 Running in schedule Duration of load minutes Max load Ü Put the HF spindle into operation with a clamped tool without machining for approx 10 minutes Ü The speed in this case should be no more than 20 of the maximum per missible speed for the HF spindle Ä See definition Max permissible speed Ü Allow the HF spindle to run for approx 2 minutes at a maximum of 50 of the max...

Страница 33: ... Ä The temperature difference between the HF spindle and the usage lo cation should not exceed 10 C Ü Carry out all steps in the Maintenance 37 section Ü Operate the HF spindle at a maximum of 50 of the max permissible speed for approx 5 minutes Ä See Commissioning 32 section Ü Operate the HF spindle for approx 2 more minutes at a maximum of 80 of the maximum permissible speed This preheats the gr...

Страница 34: ...spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise Sample illustration Direction of rotation indication The HF spindle clamping system is designed for clockwise and counter clock wise rotation Ü Only use tools with the correct direction of rotation for the HF spindle Ü Only use tool mounts with the correct HF spindle direction of rotation Ü Set the HF spindle directi...

Страница 35: ...e service set Ü Insert the tool taper into the HF spindle Ä See figure Joining position Ü Insert the hexagon wrench into the threaded spindle through the access hole Ü Tighten the threaded spindle clockwise with the tightening torque MA max Ä MA max 6 Nm Ä See figure Clamping position DANGER Due to flying parts The hexagon socket wrench may be flung out during operation of the HF spindle due to th...

Страница 36: ... HF spindle for commissioning processing is always the lowest specified speed Note Unsuitable tool Tools without an internal hole are not suitable for internal coolant supply u It is essential to switch off the internal coolant supply if tools without an internal hole are being used for production reasons If this is not done the HF spindle will be damaged or destroyed Ü Only use tools that are tec...

Страница 37: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air to clean the HF spindle u Do not use ultrasonic cleaning on the HF spindle u Do not use steam...

Страница 38: ...izontal position Ü Store the HF spindle so that it is protected from moisture dust and other environmental influences Ü Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Ü Turn the shaft of the HF spindle at least ten times by hand every four weeks 12 5 Long periods of storage Ü Turn the shaft of the HF spindle at least te...

Страница 39: ...ion More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Ü Remove all non recyclable materials Ü Dispose of the HF spindle as scrap at an approved recycling facility Ü Follow all rules of the responsible administrative bodies Ü Do not discharge coolants into wastewater Ü Disp...

Страница 40: ... energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF spindle 14 1 Service partners Only certified service partners may open and repair the spindle Failure to comply with this voids any warranty claims and compensation claims for dam ages Ü The list of ...

Страница 41: ...ter See also Spindle becomes hot 41 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q Check the power of the chiller q Check the water level of the chiller q Check the connections and the cooling hoses q Check the cooling circuit q Check the chiller for error messages Phase missing q C...

Страница 42: ... spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 36 section q Check whether the tool is suitable for the application q Check the tool for damage q Replace damaged tool Contamination q Remove all contamination between the tool taper and shaft of the HF spindle Observe all points in the Tool change 34 and Mainte na...

Страница 43: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety of machines The machinery is incomplete and must not be put into service until the ma chinery into which it is to be incorporated has been declared in conformity with th...

Страница 44: ...örlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 M618 03 S5R Item no 10206007 Revision 00 Date 01 09 2023 Language EN Jaeger Spindles North America Corp 6611 Bay Circle Suite 165 Norcross GA 30071 USA 1 770 674 4480 office jaegerspindles com www nakanishi jaeger com en ...

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