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Technical Specifications

Item no. 10406075-S3, Revision 01

14 ( 52 )

Technical Specifications

Bearings

Hybrid ball bearing (pcs)

Lifetime lubricated

maintenance free

Temperature monitoring

Pt1000

Power values

Liquid cooled

Pmax./5s

S6-60%

S1-100%

Rated power

16,1

11,5

[kW]

Torque

6,85

5,19

4,7

[Nm]

Voltage

380

[V]

Current

38,4

28,5

25,7

[A]

Motor data

Motor technology

3-phase asynchronous drive

(no brushes or sensors)

Frequency

1.400 Hz

Motor poles (pairs)

Rated rotation speed

42.000 rpm

Acceleration/braking value
Per second

10 000 rpm

(other values by consultation)

Characteristics

Speed sensor

Differential magneto resistor (TTL)

Number of signals = 6

Vector control

Optional accessory

Motor protection

PTC 150°C

Pt1000

Housing

Stainless steel

Housing diameter

100 / 80 mm

Cooling

Liquid cooled

Ambient temperature

+ 10°C … + 45°C

Sealing air

Protection category

(sealing air turned on)

IP54

Taper cleaning

Eddy current sensor

Optional accessories

ESD protection

Optional accessories

Tool change

Pneumatic taper change

Tool Holder

HSK-E 32

Tool change monitoring

inductive

Содержание Z100-H642.15 S3W2

Страница 1: ...Manual Z100 H642 15 S3W2 High Frequency Spindle Pneumatic taper change...

Страница 2: ...development we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nak...

Страница 3: ...digital differential magneto resistor 26 6 8 Speed and position sensor sinusoid optional ac cessory 27 6 8 1 Toothed wheel 27 6 8 2 Technical Specifications 27 6 9 Speed and position sensor TTL option...

Страница 4: ...12 2 Daily cleaning 44 12 2 1 Before commencing work 44 12 2 2 With every tool change 44 12 2 3 Every time the clamping device is changed 45 12 3 In the case of storage 45 12 4 Monthly maintenance 45...

Страница 5: ...n of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked wi...

Страница 6: ...ency spindle for completeness upon delivery 2 1 1 Optional accessories Available on request q Spindle holder q Frequency converter q Chiller q Collet grease q Hose connections q Motor cable q Control...

Страница 7: ...th the HF spindle q Manual q The declaration of incorporation is part of the manual q Inspection protocol Check that the documentation supplied is complete when the spindle is delivered If necessary r...

Страница 8: ...ining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Nakanishi Jaeger GmbH if other types of machining are required 3 2...

Страница 9: ...are not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF sp...

Страница 10: ...may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensu...

Страница 11: ...rwarding this to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft...

Страница 12: ...ional accessory 2 Cooling water G 1 4 3 Sealing air G 1 8 4 Taper cleaning G 1 8 7 Pneumatics for tool change cylinder forward G 1 8 8 Pneumatics for tool change cylinder back G 1 8 5 2 Electrical con...

Страница 13: ...is shortens the service life of the bearing u Check the temperature of the HF spindle on the housing 5 4 Sealing air For guidelines on air quality see Air purity classes ISO 8573 1 35 section The seal...

Страница 14: ...00 Hz Motor poles pairs 2 Rated rotation speed 42 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL N...

Страница 15: ...on 01 15 52 3 positions clamped unclamped ejected Clamping range up to 13 mm Clockwise and anticlockwise Coupler plug 8 pin SpeedTEC motor phases 12 pin ECTA 133 sensors Weight 15 kg Inner taper run o...

Страница 16: ...15 000 20 000 25 000 30 000 42 000 rpm Speed 4 185 9 242 14 271 19 299 24 328 29 191 40 934 rpm Frequency 167 333 500 667 833 1 000 1 400 Hz Rated power 1 898 4 546 6 6 8 5 10 014 9 944 9 152 kW Torqu...

Страница 17: ...16 01 14 553 kW Torque 6 120 6 846 6 712 6 579 6 445 5 341 3 478 Nm Voltage 89 170 240 310 380 380 380 V Current 38 38 38 38 38 38 4 38 A cos 0 9 0 84 0 82 0 81 0 79 0 79 0 76 Note on operation with s...

Страница 18: ...Arms p0322 Maximum speed 42 000 rpm p0326 Stalling torque correction factor 100 p0335 Cooling type Liquid cooled p0341 Moment of inertia 0 000676 kgm p0348 Field weakening operating speed VDC 600V 60...

Страница 19: ...no 10406075 S3 Revision 01 19 52 Parameter Meaning Value Unit Desaturation speed 40 082 rpm Main inductance at maximum speed 4 472 mH Saturation factor 1 187 Tilting torque reduction factor 58 09 Add...

Страница 20: ...t siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart siehe Tabelle see chart U V W PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 1 4 3 C b...

Страница 21: ...N herungsschalter Inductive proximility switch Signal entspannt Signal released Signal gespannt Signal clamped Signal ausgeworfen Signal ejected BN 1 Vs output 0V BK BU 3 4 PNP BN 1 Vs output 0V BK B...

Страница 22: ...e plug FS17 S10 Vektor P GN 0 25 mm wird nicht ben tigt isoliert hineinlegen not connected isolated YE 0 25 mm BK 0 25 mm WH 0 25 mm BN 0 25 mm GY 0 25 mm BU 0 25 mm RD 0 25 mm PK 0 25 mm 2 0 1 Persch...

Страница 23: ...Fa Alfred J ger GmbH untersagt Datum Gepr Bearb Norm Projekt Nr Version Nr Zeichn Nr von Blatt DIN 81346 Pinbelegung FS17 S10 Vektor GS04 S M UA SIN NA 1 Spur UN PZ N GND 5V 5 UB COS PB 2 Spur UA SIN...

Страница 24: ...7 1171 1175 1179 1182 1186 1190 50 1194 1198 1202 1206 1209 1213 1217 1221 1225 1229 60 1232 1236 1240 1244 1248 1252 1255 1259 1263 1267 70 1271 1275 1278 1282 1286 1290 1294 1298 1301 1305 80 1309 1...

Страница 25: ...test voltage Vis 3 kV Response time ta 2 5 s Operating temperature range V 0 Top 25 180 C Resistance values TNAT T R TNAT T VPTC 2 5 V R TNAT T VPTC 2 5 V R TNAT 15 K VPTC 7 5 V R TNAT 23 K VPTC 2 5 V...

Страница 26: ...gital differential magneto resistor S signal Note Resistor Rx If the resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 100...

Страница 27: ...d as of zero speed 6 8 1 Toothed wheel teeth 164 module 0 3 Centering diameter 24 M25x1 LH 6 8 2 Technical Specifications Output level 1 VSS as differential signal Output signal 2 sinusoidal signals o...

Страница 28: ...r is modulated by the moving target wheel q The sensor detects the change in magnetic field and converts this into a square wave output signal TTL q The sensor multiplies the output signal by 8 6 9 1...

Страница 29: ...Specifications The specified data are valid for a reference temperature of 20 C Measurement range 400 m Start of measurement range 150 m Linearity 5 m Resolution 1 m Limit frequency analog 20 mV m Se...

Страница 30: ...sponse time 1 ms Operating voltage range 15 30 VDC Current consumption max 10 mA without load Output circuit Voltage output Output signal 0 10 VDC Load resistance 3000 short circuit proof reverse pola...

Страница 31: ...Technical Specifications Item no 10406075 S3 Revision 01 31 52 6 13 Air borne noise emissions CAUTION Noise has an impact on health u Only operate the HF spindle if you are wearing hearing protection...

Страница 32: ...h speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surfac...

Страница 33: ...ble and free of strain Seal all connections for compressed air axially in relation to the tightening direction Seal all connections for cooling water axially in relation to the tightening direction If...

Страница 34: ...ses immediate corrosion on bare parts which is often unno ticeable at first but later leads to serious corrosion damage Do not use pure or distilled water Deposits in cooling channels due to unsuitabl...

Страница 35: ...on air quality see Air purity classes ISO 8573 1 35 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the f...

Страница 36: ...ndle without a clamped tool shank If no tool shank is clamped q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q...

Страница 37: ...arding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loc...

Страница 38: ...q The clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged 10 1 Clockwise and counter clockwise S...

Страница 39: ...be free of damage and clean when switching to the HF spindle Insert the tool up to the contact surface of the clamping taper Make sure that the shaft of the HF spindle has come to an absolute stand st...

Страница 40: ...neumatic taper change During a tool change the tool mount is pressed out of the shaft by the cylin der 10 3 2 Installing the changing station Proceed as follows to install the changing station Drill a...

Страница 41: ...g Tool change at the HF spindle Caution No rotation without clamped tool Tool clamped signal HF spindle is ready for use No Connection on off Compressed air Always leave sealing air switched on Even i...

Страница 42: ...art HF spindle Clamped signal Cylinder back Clamping system clamped with tool Tool taper inserted in tool mount of HF spindle 1 Start HF spindle when signal 1 Ejected signal Cylinder is extended Clamp...

Страница 43: ...agments may be flung out u Note the maximum speed for the selected tool u Note the maximum speed for the HF spindle u The maximum permissible speed of the HF spindle for commissioning processing is al...

Страница 44: ...ccurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount and the tool holder must be clean Note Foreign matter reduces the service life u Do not use compressed air...

Страница 45: ...rizontal position Store the HF spindle so that it is protected from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Rel...

Страница 46: ...on More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domestic waste Remove all non recyc...

Страница 47: ...al energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the...

Страница 48: ...Frequency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause T...

Страница 49: ...der manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contamination q Remove all cont...

Страница 50: ...bserve all points in the Tool change 38 and Mainte nance 44 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machinin...

Страница 51: ...5 1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized st...

Страница 52: ...en GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z100 H642 15 S3W2 Item no 10406075 S3 Revision 01 Date 01 09 2023 Language EN Jaeger Spindles North...

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