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Tools for high speed cutting

Item no. 10201016, Revision 05

25 ( 32 )

Ü

Lightly grease the thread of the clamping nut.

Ü

Push the collet into the clamping nut until it engages in the groove pro-
vided for this purpose.

The collet is inserted correctly when it is flush with the end face of the clamp-
ing nut. This is the only way in which to guarantee that the collet is also pulled
out when the clamping nut is loosened.

Ü

Insert the tool.

Ü

Make sure that the shank of the clamped tool does not press on the inner
stop of the tool mount once the clamping nut has been tightened.

Ü

To prevent the clamping nut from loosening, tighten it again after a short
period of operation and when the shaft is at a standstill.

11

Tools for high speed cutting

DANGER: Due to flying parts.

If the wrong direction of rotation is used, the tool is damaged when load is
applied. The centrifugal forces cause the broken part to be flung out.

u

Only use tools with the correct direction of rotation for the HF spindle.

DANGER: Due to flying parts.

If  the  speed  is  selected  incorrectly,  the  HF  spindle  or  the  tool  may  be  de-
stroyed and their fragments may be flung out.

u

Note the maximum speed for the selected tool.

u

Note the maximum speed for the HF spindle.

u

The maximum permissible speed of the HF spindle for commissioning /
processing is always the 

lowest

 specified speed.

Ü

Only use tools that are technically sound.

Ü

Only use tools with a tool shank diameter that corresponds to the inner di-
ameter of the collet. For example, do not use shanks with a diameter of 3
mm in collets for 1/8” (=3.175 mm).

Ä

Also see the Technical Specifications

 [

}

 12]

 section

Ü

Only use tool shanks with a diameter tolerance of h6.

Ü

Do not use tool shanks with a clamping surface (e.g. Weldon).

Ü

Only use a balanced tool.

Ä

DIN ISO 1940, balance grade 2,5 .

Содержание KA1-09/60

Страница 1: ...Manual KA1 09 60 High Frequency Spindle Manual tool change...

Страница 2: ...velopment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Al fr...

Страница 3: ...6 3 Wiring diagram 16 6 4 Motor protection PTC 160 C 17 6 5 Speed sensor digital differential magneto resistor 18 6 6 Air borne noise emissions 18 7 Operating location 19 8 Installation 20 8 1 Install...

Страница 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Страница 5: ...ional accessories Available on request q Spindle holder q Frequency converter q Collet q Collet grease q Further accessories on request Only approved accessories have been tested for operational safet...

Страница 6: ...ol and a frequency con verter 3 1 Permissible types of machining The HF spindle has been developed only for the following types of machining q Cutting q Drilling q Engraving q Grinding Contact Alfred...

Страница 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Страница 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Страница 9: ...to the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a...

Страница 10: ...quency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC Refer to the frequency...

Страница 11: ...dle the heat generated must be dissi pated via the spindle holder optional accessory If the spindle holder is to be produced in house Contact Alfred J ger GmbH Request the tolerances and production pl...

Страница 12: ...ted rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Speed sensor Differential magneto resistor TTL Number of signals 6 Motor pro...

Страница 13: ...Technical Specifications Item no 10201016 Revision 05 13 32 6 1 Dimensions Clamping range...

Страница 14: ...kW Rated rotation speed 60 000 rpm Cooling Uncooled Heat dissipation via the mount Motor protection PTC 160 C Winding resistance 2 6 Power dissipation 150 W max S1 Measured values S1 100 Rated rotatio...

Страница 15: ...0 062 0 156 0 277 0 413 0 525 0 649 kW Torque 0 08 0 09 0 11 0 11 0 11 0 11 Nm Voltage 30 50 65 85 105 130 V Current 3 4 5 5 5 5 A Cos 0 18 0 29 0 41 0 51 0 61 0 69 Note on operation with static freq...

Страница 16: ...PIN 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole AC 7 01 2 PTC PTC AC 8 01 4 1 2 3 8 7 3 4 5 6 2 1 8 7 3 4 7 8 1 2 PTC 5 6 Spindelstecker FS9 Spindle plug FS9 Feldplatte DMR gelb yellow gr...

Страница 17: ...cording to the positive temperature coefficient thermistor temperature TPTC small signal resistance Technical Specifications Type M135 Max operating voltage TA 0 40 C V max 30 V Max measuring voltage...

Страница 18: ...resistor Rx is already integrated in the evaluation unit FC u Only connect signal and ground Supply voltage U Rx Signal 8 V 220 1000 mV 8 V 450 2000 mV 12 V 220 1000 mV 12 V 680 3000 mV 15 V 220 1000...

Страница 19: ...speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Mounting surface...

Страница 20: ...hose fittings Make sure that the connections are flexible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with...

Страница 21: ...n air quality see Air purity classes ISO 8573 1 21 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Страница 22: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Страница 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Страница 24: ...spindle clamping system is designed for clockwise rotation Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotat...

Страница 25: ...ation is used the tool is damaged when load is applied The centrifugal forces cause the broken part to be flung out u Only use tools with the correct direction of rotation for the HF spindle DANGER Du...

Страница 26: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Страница 27: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Страница 28: ...s If the HF spindle cannot be dismantled send the HF spindle to Alfred J ger GmbH Alfred J ger GmbH shall not assume the costs incurred for shipment and the fees for the recycling facilities 14 Servic...

Страница 29: ...er See also Spindle becomes hot 29 Frequency converter has shut down q Check the error messages in the frequency converter man ual HF spindle becomes hot Cause Troubleshooting Insufficient cooling q C...

Страница 30: ...spindle vibrates oscillates Cause Troubleshooting Tool unsuitable q Only use balanced tools Also see the Tools for high speed cutting 25 section q Check whether the tool is suitable for the applicati...

Страница 31: ...5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized standards DIN EN ISO 12100 Safety...

Страница 32: ...8 61239 Ober M rlen GERMANY 49 0 6002 9123 0 sales alfredjaeger de www alfredjaeger de Serial number Type KA1 09 60 Item no 10201016 Revision 05 Date 06 02 2023 Language EN Jaeger Spindles North Amer...

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