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Chapter

Page

8.0 Troubleshooting Without The Control Panel ...................................................................................... 27

8.1A No Heat Or Not Enough Heat .................................................................................................................. 27
8.1B No Heat Or Not Enough Heat .................................................................................................................. 28
8.1C No Heat Or Not Enough Heat .................................................................................................................. 29
8.1D No Heat Or Not Enough Heat .................................................................................................................. 30
8.1E No Heat Or Not Enough Heat .................................................................................................................. 31
8.2 Intermittent Heating ................................................................................................................................... 32
8.3 Nothing Works ........................................................................................................................................... 33
8.4 Hot Tub Doesn’t Come On For Filter Cycle ................................................................................................ 33
8.5 House Breaker Trips ................................................................................................................................... 34
8.5A GFCI Tripping.......................................................................................................................................... 34
8.6 Hot Tub Light Will Not Come On .............................................................................................................. 38
8.7 No Jets ....................................................................................................................................................... 39
8.8 Weak Or Surging Jets ................................................................................................................................. 40
8.9 Pump Runs And Quits During Jet Mode ..................................................................................................... 41
8.10 Circulation Pump Not Working ................................................................................................................ 42
8.11 Troubleshooting A Thermal Pump Cutout ................................................................................................ 43
8.12 Pump Hums And Will Not Start ............................................................................................................... 43
8.13 Ozone not working .................................................................................................................................. 44

Appendix ................................................................................................................................................... 45

A1 Checking Voltage To Hot Tub ...................................................................................................................... 46
A2 Checking Voltages To Devices ..................................................................................................................... 47
A3 Checking Current Consumption Of Devices ............................................................................................... 47
A4 Testing The Flow Switch ............................................................................................................................. 48
A5 About Fuses ................................................................................................................................................ 48
A6 The Watchdog “---” ..................................................................................................................................... 48
A7 Understanding Ozone ................................................................................................................................. 49
A8 Understanding pH ...................................................................................................................................... 49
A9 2006 LED Series J-315 / J-325 Board (USA/Canada 60 Hz) ......................................................................... 50
A10 2006 LED Series J-325 / J-335 / J-345 Board (USA/Canada 60 Hz) ........................................................... 51
A11 Load Box Connection Diagram For J-325, J-335, J-345 (240 VAC only, 60Hz) ......................................... 52
A12 Temperature Sensor / Hi-Limit Sensor Resistance Chart ............................................................................ 55
A13 Flow Switch Illustration (All LED Models) ................................................................................................ 56
A14 LED Sensor Harness Diagram.................................................................................................................... 56
A15 Transformer Test ....................................................................................................................................... 57
A16 Troubleshooting the Optional Stereo System (J-335 and J-345 only) ......................................................... 58
A17 Suggested Spare Parts ............................................................................................................................... 59
A18 Glossary of Terms...................................................................................................................................... 60
A19 Troubleshooting Data Collection Form ..................................................................................................... 61

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Содержание Premium J-315

Страница 1: ...g Approach S T A Manual 2006 Jacuzzi Hot Tubs Protech LED Models J 315 J 325 J 335 J 345 6000 383 60 ft2 w o cap 6000 383 60 ft2 w o cap www guillens com 800 222 7855 Guillen s Enterprises inc jacuzzi...

Страница 2: ...for your protection Always use extreme caution when ever performing repairs to electrical control system components of any kind Danger Electrical Shock Hazard Exists High Voltage Present On Circuit Bo...

Страница 3: ...n System Specifications J 345 12 3 1 Main System Specifications J 335 14 3 2 Main System Specifications J 325 16 3 3 Main System Specifications J 315 18 4 0 Main Control Panel Functions 20 4 1 Setting...

Страница 4: ...l Not Start 43 8 13 Ozone not working 44 Appendix 45 A1 Checking Voltage To Hot Tub 46 A2 Checking Voltages To Devices 47 A3 Checking Current Consumption Of Devices 47 A4 Testing The Flow Switch 48 A5...

Страница 5: ...the service industry has made it difficult to raise the price of a service contract or charge more for time and materials than the com petitive shop down the street If your business is to be profitab...

Страница 6: ...ult of a safety feature or if a service call needs to be set up Cool and or Ice are generally the result of a spa that has just been filled or refilled and doesn t require any action on the part of th...

Страница 7: ...whole family bromine or chlorine etc 12 Does the customer know how to properly clean the filter and that the spa needs to be disabled when doing so Suggest a second filter to the customer if the orig...

Страница 8: ...ble component and tool that you may need For example if there is a heating problem or the heater doesn t come on think of all the components that include anything to do with a heat call such as the te...

Страница 9: ...it to the customer 14 Always carry a box of filters and a box of the basic chemicals once you have finished the service politely ask if they need any chemicals or a new filter Drop off chemicals in a...

Страница 10: ...ou service Compliment customers on the things they are do ing right Tell them how their care and attention can stop trouble before it starts Mention if you noticed any adverse conditions especially if...

Страница 11: ...tic protective bags 2 3 What About Wrist Straps And Special Mats The purpose of these devices is to keep the technician the work surface and the circuit board at the same electrical potential and drai...

Страница 12: ...zone Injector LED Lighting One Underwater ProLite with 7 Color Modes One Colored Waterfall Lights Cabinet Synthetic Cabinet in Harvest Wheat Autumn Red or Silverwood Color Acrylic Colors Textured Blue...

Страница 13: ...ns Specifications Subject to Change Without Notice Front Back Spa Operation Subject to Change without Notice A C B D Diverter Valve 2 Directs Jet Pump 2 Output Between Jet Group C or D Air Control 2 O...

Страница 14: ...LED Lighting One Underwater ProLite with 7 Color Modes One Colored Waterfall Lights Cabinet Synthetic Cabinet in Harvest Wheat Autumn Red or Silverwood Color Acrylic Colors Textured Bluegrass Marine O...

Страница 15: ...ons Specifications Subject to Change Without Notice Front Back Spa Operation Subject to Change without Notice B A C Diverter Valve 1 Directs Jet Pump 1 Output Between Jet Group A or B Air Control 2 Op...

Страница 16: ...LED Lighting One Underwater ProLite with 7 Color Modes One Colored Waterfall Lights Cabinet Synthetic Cabinet in Harvest Wheat Autumn Red or Silverwood Color Acrylic Colors Textured Bluegrass Marine O...

Страница 17: ...at E 28 00 71 1cm F 31 25 79 4cm Dimensions Specifications Subject to Change Without Notice Spa Operation Subject to Change without Notice B Air Control 2 Opens Closes Air Inlet to Jet Group B A B Air...

Страница 18: ...ting One Underwater ProLite with 7 Color Modes One Colored Waterfall Lights Cabinet Synthetic Cabinet in Harvest Wheat Autumn Red or Silverwood Color Acrylic Colors Textured Bluegrass Marine Onyx Saha...

Страница 19: ...rylic to Lowest D 28 00 71 1cm Point in Seat E 27 75 70 5cm Dimensions Specifications Subject to Change Without Notice Spa Operation Subject to Change without Notice A Air Control 2 Opens Closes Air I...

Страница 20: ...ycle Start Time Two methods for setting the filter cycle start time are possible Turn power on to the hot tub two minutes prior to the desired filter cycle start time or Press and hold both the Warmer...

Страница 21: ...nually cancel an active filter cycle or to activate the main jet pump between filter cycles Refer to the options below F4 1 hour of filtration a day 1 2 hour cycle every 12 hours F5 1 1 2 hours of fil...

Страница 22: ...ecting Jets Speed To select jet speeds 1 Press JET 1 button once for low speed a second time for high speed a third time to turn Jets Pump 1 off 2 J 345 and J 335 only Press JET 2 button once for high...

Страница 23: ...pers Refer to the jumper pin table and circuit board diagram below for specific details WHT J2 J3 Transformer 120 VAC J4 J20 J21 J12 J14 J16 J11 J15 J13 J17 J7 J8 J9 J10 J5 J6 Heater IN Heater OUT F1...

Страница 24: ...s time to display the current temperature setpoint You can change the setpoint by press ing either the COOLER or WARMER buttons within 3 seconds Each button press increases or decreas es the temperatu...

Страница 25: ...ugh the hot tub to cool it down Refer to test steps 1 4 below 1 Verify the actual water temperature with an accurate thermometer If the actual water temperature is less than 112 F 44 C proceed to step...

Страница 26: ...ndition persists proceed to step 2 2 Remove the switch from the fitting making note of the number of turns revolutions it takes to do so Visu ally inspect the switch for debris interference or damage...

Страница 27: ...ween heater input relay and TB1 main power terminal block No Yes Replace circuit board Is there current draw Refer to section A3 page 47 for expected heater current consumption values Check heater ele...

Страница 28: ...is interference Remove debris if present Test switch for continuity 0 when closed and for infinite when open fig E Does switch operate cor rectly Install switch making sure flow arrow points in direct...

Страница 29: ...n Circuit Board Use Extreme Caution While Servicing Circuit Board Is there correct voltage coming to the hot tub at TB1 240 VAC 10 or 120 VAC 10 for convert ible models Put hot tub in standard filtrat...

Страница 30: ...water level 3 Check for clogged ex cessively dirty filter 4 Check for secondary screen filter 5 Is pump moving water Remove flow switch con nector from circuit board at point 23 fig H Place jumper acr...

Страница 31: ...is not flashing FL1 Standard Troubleshooting Approach Put hot tub in standard filtration mode pg 22 Set temperature high enough to initiated a heat call Remove power to hot tub then plug in a spare c...

Страница 32: ...ater out on the circuit board test points 6 7 Refer to pages 50 51 for your circuit board configuration If possible clean and renew the connections If a relay is physically burned at the connections r...

Страница 33: ...t the transformer secondary Refer to appendix pages 57 If power exists on the transformer secondary plug in a spare control panel Still nothing Replace the circuit board 3 If no power exists at the tr...

Страница 34: ...on the hot tub 90 of a GFCI s tripping problems are the direct result of improper wiring or installation 1 Has the GFCI always tripped or has it just recently started tripping Has the hot tub just bee...

Страница 35: ...wires two hots a neutral and a ground at the disconnect for the GFCI to properly function 14 Is this a 3 wire or a 4 wire hook up from the breaker box to the spa The J 325 J 335 J 345 are all 240 VAC...

Страница 36: ...What is the voltage between one hot lead to ground and the other hot lead to ground This should be 120 VAC on a 240 VAC powered spa 26 What is the voltage between one hot lead and the neutral There s...

Страница 37: ...controls If water is backing up into the control it will leak out possibly onto an electrical component 37 Is the control panel properly sealed as to not allow water to leak down onto the load box 38...

Страница 38: ...the connection between circuit board and light DCU con trol box OK Change Light DCU Control box Does light work now Replace circuit board Correct connection Yes No No Yes Yes Yes Circuit Board Illust...

Страница 39: ...ump Not Turning Standard Troubleshooting Approach Danger Electrical Shock Hazard Exists High Voltage Present On Circuit Board Use Extreme Caution While Servicing Circuit Board Press JETS Button to tur...

Страница 40: ...eshooting Approach Is the water level OK Is the filter cartridge clogged or dirty Is the filter installed correctly Clean or replace filter cartridge Take pump housing apart Is debris pres ent in pump...

Страница 41: ...Use Extreme Caution While Servicing Circuit Board Press JETS 1 button Does motor make a laboring sound Is voltage from circuit board to pump correct after pump quits Check for 240 VAC 120 VAC for con...

Страница 42: ...mp impeller Danger Electrical Shock Hazard Exists High Voltage Present On Circuit Board Use Extreme Caution While Servicing Circuit Board Is 240 VAC 120 VAC for convertible models pres ent at pump out...

Страница 43: ...re seems to be no overheating problem yet the motor keeps cutting out the pump s thermal switch may be bad In this case the pump should be replaced 8 12 Pump Hums And Will Not Start If the pump impell...

Страница 44: ...circuit board ozone outputs Convertible models only Is there a faint buzzing sound coming from the CD ozonator s internal high voltage arching chamber Or is there current draw from the ozonator 0 1 A...

Страница 45: ...45 Appendix...

Страница 46: ...ponents with 120 VAC Verify Power Connections As Follows US Canada J 315 Model 120 VAC 60Hz fig K Hot to Neutral Measure across test points 1 and 23 with voltmeter for 120 VAC Hot to Ground Measure ac...

Страница 47: ...AC Heater 6 and 7 120 VAC or 240 VAC Ozone Generator 14 and 15 120 VAC Depends whether hot tub is Connected to 120 VAC 3 wire or 240 VAC 4 wire supply 2004 ProTech LED J 335 J 345 US Canada Export 50...

Страница 48: ...d fuse should read continuity ohms a blown fuse will read no continuity infinite ohms Caution Make sure replacement fuses are exactly those listed above Never test a fuse for continuity while it is in...

Страница 49: ...just as quickly as bromine the resulting bro mine compounds are a much better disinfectant than the resulting chlorine compounds Therefore ozone and bromine team up better to do the overall job than o...

Страница 50: ...Use copper conductors ONLY Wire size must be appropriate per NEC and or local codes 4 If hot tub is to be operated on 30A service make sure the jumper provided at location JP1 1 2 on the circuit boar...

Страница 51: ...of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any inteference received including interference that ma...

Страница 52: ...oad Neutral Wire Note service disconnect not shown in this diagram B R Red Red Hot Pigtail Neutral Bus Ground TB2 Black Black Hot Green GFCI Sub Panel Main Panel Hot Tub Load Box 2 Pole GFCI Breaker G...

Страница 53: ...Note service disconnect not shown in this diagram B R Red Red Hot Pigtail Neutral Bus Ground TB2 Black Black Hot Green GFCI Sub Panel Main Panel Hot Tub Load Box 2 Pole GFCI Breaker Ground J 315 240...

Страница 54: ...E Note service disconnect not shown in this diagram B Red Hot Pigtail Neutral Bus Ground TB2 Black Black Hot Green GFCI Sub Panel Main Panel Hot Tub Load Box 2 Pole GFCI Breaker Ground J 315 120 VAC 3...

Страница 55: ...39000 69 8 21 37290 71 6 22 35400 73 4 23 34170 75 2 24 32700 77 0 25 30000 78 8 26 28740 80 6 27 27540 82 4 28 26400 84 2 29 25311 86 0 30 24270 87 8 31 23280 89 0 32 22329 91 4 33 21429 93 2 34 205...

Страница 56: ...de Shown while Plugged into Circuit Board J2 Connector Cable Side Shown while Plugged into Circuit Board Connector Side View TINE Hi limit Sensor Temperature Sensor PIN Paper Clip Hi limit Sensor wire...

Страница 57: ...of a dedicated grounded type electri cal outlet Do not use an extension cord of any type If the hot tub is more than 10 feet from an outlet it must be hard wired to a single pole 15 amp GFCI breaker R...

Страница 58: ...stereo power supply and the deck for 12 15 volts DC If voltage is unstable fluctuating or inadequate replace the power supply 4 If the power supply and the fuses all test properly in steps 1 3 and th...

Страница 59: ...Hi Limit Sensor 6600 168 Curled finger Connectors All Light Bulb 6560 420 Underwater LED Multi color Light All Models Owner s Manual 6530 377 All Domestic and Export Models Ozone Generator 6473 123 2...

Страница 60: ...nent or tem perature sensitive device e g temperature sensor heater element etc Ozonator A device that produces ozone gas by passing air through a Corona discharge high voltage arc All LED models intr...

Страница 61: ..._____________________________________________ Phone __________________ 1 Model of Hot Tub___________________________ 2 Serial Number_______________________________ 3 Operating Voltage_ ________ Input...

Страница 62: ...62 Notes...

Страница 63: ...cuzzi Hot Tubs 14525 Monte Vista Avenue Chino CA 91710 U S A Phone 909 606 1416 Fax 909 393 1583 Web site http www jacuzzipremium dealers com Revision A 10 06 2006 Jacuzzi Hot Tubs Created in the U S...

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