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JACOBSEN 405 Series: CH

MAINTENANCE AND PARTS MANUAL

4

SPECIFICATIONS

4.1

ENGINE SPECIFICATION

TYPE:

Kubota 34.7KW (46.5HP) @

3000 RPM, 4 cylinder (in line)

Turbo charged Diesel engine, 4

stroke, water cooled, 1498cc

(91.44 cu.in) with 12V electric

start.

Model:

V1505-TE

Maximum Speed: 3000 ± 50 RPM (No load)

Idle Speed:

1500    

        

RPM

Oil Sump Capacity:6.4 litres (11.26 Imp.pints)

Fuel:

No. 2-D Diesel fuel (ASTM D975)

4.2

MACHINE SPECIFICATION

Frame construction:Heavy duty formed steel chassis

with box section frame rails.

Cutting unit drive: Fixed displacement hydraulic

motors directly coupled to

cutting unit.

Transmission:

Full time 4-wheel drive.  Direct

coupled variable displacement

pump to direct coupled 29 cu in

front, 21 cu in rear wheel motors.

Speeds:

Cutting:

0 - 12km/h (0 - 7.5 mph)

FORWARD

Transport:

0 - 14km/h (0 - 8.7mph)

FORWARD

Reverse:

0 - 6.4km/h (0 -4 mph)

Steering:

Hydrostatic power steering, with

adjustable tilt steering wheel.

Tyres:

Front -

Front - 26.5 x 14.00 - 12  4 ply

rating turf

Rear -

Rear - 20 x 10.00 - 8  4 ply rating

turf

Pressures:

All tyres

 

14p.s.i. (1 kg/cm

)

Ground pressure: 14p.s.i. (1 kg/cm

)

Brakes:

Hydrostatic braking with

mechanical type band parking

brakes, 260mm x 45mm

(10.25in x 1.75in) on front

wheels.

Fuel Tank

Capacity:

45.4 litres

Hydraulic Tank

Capacity:

37.8 litres

Battery:

Exide 093   (SAE 500)

4.3

DIMENSIONS

Width of cut:

4.0 metres (158in)

Overall width:

4.31 metres(170in)

Overall width:

2.52 metres (99.2in)

(transport)

Overall height:

1.6 metres (63in)

Overall length:

2.75metres (113.4in)

Overall weight of

machine:

1860kg (4100lb)

4.4

VIBRATION LEVEL

The machine was tested for whole body and hand/

arm vibration levels.  The operator was seated in the

normal operating postion with both hands on the

steering mechanism.  The engine was running and

the cutting device was rotating with the machine

stationary.

Standard ISO 5349: 1986 

Mechanical vibration.

Guidelines for the measurement and the

assessment of human exposure to hand-

transmitted vibration.

Standard ISO 2631-1: 1985 

Evaluation of human

exposure to whole body vibration -- Part 1:

General requirements.

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4.5

SLOPES

DO NOT USE ON SLOPES GREATER THAN 15°

The slope 15° was calculated using static stability

measurements according to the requirements of

EN 836.

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Содержание Fairway 405 Series

Страница 1: ...e machine bedrijfs klaar te maken te bedienen af te stellen en of te onderhouden WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trai...

Страница 2: ...2009 Ransomes Jacobsen Limited All Rights Reserved...

Страница 3: ...UTTING PERFORMANCE AREA 8 4 9 TORQUES 8 5 LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE CHART 9 10 5 1 ENGINE FIRST 50 WORKING HOURS AND EVERY 100 WORKING HOURS 11 5 2 MACHINE LUBRICATE THE...

Страница 4: ...i F l e u F e n i g n E 0 3 0 2 5 1 5 8 8 6 p m u P l e u F c i r t c e l E 1 0 7 4 1 8 9 1 2 t n e m e l E r e n a e l C r i A 1 1 0 3 4 1 5 3 3 1 r e t l i F l e u F e n i l n I 2 0 6 3 6 6 8 2 6 1...

Страница 5: ...ap 1 4301 6 002993010 Lubricator 1 4301 7 008161990 Wheel Tyre 2 Front 4301 8 008170780 Tyre 2 It may not be possible to illustrate every item With certain items purchased from outside suppliers some...

Страница 6: ...e the Highway Code both on and off the roads Keep alert and aware at all times Watch out for traffic when crossing or near roadways Stop the blades rotating before crossing surfaces other than grass R...

Страница 7: ...t to get hands and feet trapped when rotating cylinders Make sure that other people are not touching any cutting units as rotation of one cylinder can cause the others to rotate To reduce the fire haz...

Страница 8: ...It may also be used to alert against unsafe practices IMPORTANT Transport speed is for highway use only Never select transport speed on grass areas or uneven or unsurfaced roads or tracks The operatin...

Страница 9: ...Capacity 37 8 litres Battery Exide 093 SAE 500 4 3 DIMENSIONS Width of cut 4 0 metres 158in Overallwidth 4 31metres 170in Overallwidth 2 52metres 99 2in transport Overallheight 1 6 metres 63in Overal...

Страница 10: ...2 3 1 3 8 3 3 2 1 5 3 3 1 6 3 8 5 4 5 5 5 6 1 7 7 9 1 5 3 5 8 7 5 2 3 7 7 8 8 2 1 1 0 3 6 1 8 8 8 2 1 1 5 3 1 6 1 9 3 3 4 7 1 1 7 2 1 1 6 1 5 9 1 8 5 8 9 5 2 6 1 5 7 1 2 2 2 9 6 2 4 3 6 0 1 8 8 2 0 1...

Страница 11: ...S k c o l r e t n I k c e h C z l e v e L t n a l o o C p u p o T k c e h C z r o t a r e p e S r e t a W n i a r D k c e h C z z e r u s s e r P e r y T k c e h C z l e v e L d i u l F c i l u a r d...

Страница 12: ...G S F S E S 0 3 W 0 1 L I O C I L U A R D Y H r e t l i f h t i w s e r t i L 9 7 3 F S E C 0 3 W 0 1 R O T A I D A R T N A L O O C s e r t i L 8 6 E Z E E R F I T N A 0 5 z z z z z Lubricate every 40...

Страница 13: ...ngine Oil Filter A Fig 2 a Removesingle unitcartridge A b Clean area on crankcase c Apply thin coat of oil to cartridge gasket beforeinstalling d Tighten filter by hand only e Check for oil leaks arou...

Страница 14: ...een broken into it is essential that the circuit is flushed prior to use Absolute cleanliness must be observed when filling the hydraulic tank Oil must be filtered through a 25micron filter before ent...

Страница 15: ...be checked All tests unless stated otherwise should be carried out with the hydraulic oil at normal working temperature TEST PORTS Fig 7 8 9 1 Deck drive pressure 207 bar 3000 psi A Fig 7 2 Fourwheeld...

Страница 16: ...efficiency Bleeding air from fuel system Fig 11 1 Turn the ignition switch to the ON position don tstartengine 2 Open air vent A on side of injection pump to allow air to escape 3 Retightenairvent 4...

Страница 17: ...ve battery plates OtherRegularService Verify proper operation of safety interlock switches Neutral switch Seat switch etc Ensure nuts and bolts remain tight Keep tyre pressure at 1kg cm2 14psi Followt...

Страница 18: ...with approx 38 litres of SAE 10W 30 Oil through one of the brass plugs B Fig 16 4 Hydraulic Oil should be filled to half way up the sight tube A Fig 16 IMPORTANT Whenevertheclosedloop transmission cir...

Страница 19: ...crankshaft and alternator pulley Fig 19 To adjust 1 Loosen alternator bolts A 2 Move the alternator to tighten or loosen fan belt 3 Tighten bolts A 6 1 SPEEDLIMITER The transport and mow speeds are f...

Страница 20: ...BRAKE BANDS Adjust so that both brakes lock evenly when the parking brake foot pedal is depressed Loosen nuts A and turn nuts B on the two cables Fig 20 Also adjust nuts A Fig 21 for each wheel so th...

Страница 21: ...l l i F 1 e r o f e b t e s t o n s k c o l r e t n I 2 t a e s s r o t a r e p o g n i v a e l e s r e v e r d r a w r o f e r u s n E f f o o t h c t i w s w o m t e S 2 d e s s e r p e d t o n s i...

Страница 22: ...R FR RH FR H C LH FR G E CV1 B A RH FR LH RR F PD1 ORF1 0 088 T I RH RR CV2 D OUT AUX IN LT RT T PSI 3000 RV1 P G M1 SV SERVO PISTON L2 M4 M5 S A M1 B M2 210BAR 210BAR 13 9cc CHRG RV 283 PSI PV NV RH...

Страница 23: ...E 6 BACK PRESSURE VALVE 7 LEFTFRONTMOTOR 8 LEFTREARMOTOR 9 RIGHTREARMOTOR 10 RIGHTFRONTMOTOR 11 STEERINGGEAR 12 STEERINGCYLINDER 13 STEERINGWHEEL 14 TWOSECTIONPUMP 15 DECK VALVE 16 RESERVOIR 17 FILTER...

Страница 24: ...GB 22 JACOBSEN 405 Series CH MAINTENANCE AND PARTS MANUAL 8 SCHEMATICS 8 2 ELECTRICALCIRCUITMAIN...

Страница 25: ...1 LAMP RELAY 42 REELSWITCH 43 NEUTRALSWITCH 44 SEATSWITCH 45 40AMPCIRCUITBREAKER 46 SEAT DELAY RELAY 47 FUSES 48 SPLIT TO OIL LEAK SENSOR 50 FOOTSWITCH 51 RHBRIDGE 52 CENTREBRIDGE 53 LHBRIDGE 54 LH RE...

Страница 26: ...TEMPGAUGE 8 FUELGAUGE 9 ENG OVER HEAT 10 OIL PRESS 11 PRE HEAT 12 CHARGE 13 SPLIT TO MAIN HARNESS 1 14 SPLIT TO MAIN HARNESS 2 15 SPLIT TO MAIN HARNESS 3 16 CUTTERSWITCHLAMP 17 CUTTERSWITCH 8 3 ELECTR...

Страница 27: ...H WIRECOLOURSBLUE GREEN WHITE BLUE Fig 24 8 SCHEMATICS RELAYS COMPONENTS STEERTOWER COMPONENT F SEAT SWITCH DELAY WIRE COLOURSORANGE BLUE GREEN RELAY G RELAY LH WIRE COLOURS WHITE RED YELLOW RED BLACK...

Страница 28: ...PINK DIODE M LH BRIDGE DIODE WIRE COLOURS YELLOW VIOLET BLACK YELLOW RED YELLOW BLACK COMPONENT O LAMP TIMER WIRE COLOURS GREEN WHITE RED WHITE GREEN GREEN BLACK Fig 25 Fig 26 COMPONENTP JOYSTICKPICC...

Страница 29: ...BREAKER WIRE COLOURS RED RED Fig 27 8 4 FUSESANDRELAYS COMPONENTS COMPONENT LIFTVALVE KEY 1 RRH RAISE RIGHT HAND BLK K BLACK PINK 2 RC RAISE CENTRE BLK W BLACK WHITE 3 RLH RAISE LEFT HAND BLK O BLACK...

Страница 30: ...GB 28 JACOBSEN 405 Series CH MAINTENANCE AND PARTS MANUAL NOTES...

Страница 31: ...IFICATIE 8 4 8 MAAIPRESTATIE GEBIED 8 4 9 DRAAIKOPPELS 8 5 SMEERING EN ONDERHOUD SMEER EN ONDERHOUDSSCHEMA 9 10 5 1 MOTOR NA DE EERSTE 50 BEDRIJFSUREN EN NA IEDERE 100 BEDRIJFSUREN 11 5 2 MACHINE SMEE...

Страница 32: ...5 1 5 8 8 6 e h c s i r t c e l E p m o p f o t s d n a r b 1 0 7 4 1 8 9 1 2 t n e m e l e r e t l i f t h c u L 1 1 0 3 4 1 5 3 3 1 r e t l i f f o t s d n a r b n j i l n i 2 0 6 3 6 6 8 2 6 1 r a...

Страница 33: ...008161990 Wiel en band 2 Voorkant 4301 8 008170780 Band 2 Het is niet altijd mogelijk om ieder onderdeel te illustreren Aangezien bepaalde onderdelen van externe leveranciers afkomstig zijn bestaat de...

Страница 34: ...ijcilinders Defectedempersvervangen Uitsluitend maaien bij daglicht of als goed kunstlicht beschikbaar is Neemaltijddeverkeersvoorschrifteninacht zowel op openbare wegen als elders Blijf altijd alert...

Страница 35: ...de bij de andere kan teweegbrengen 3 9 AFSTELLINGEN SMERINGEN ONDERHOUD Zet de motor stil en overtuig u ervan dat alle bewegendedelenstationairzijn Trek de handrem aan en ontkoppel alle aandrijvingen...

Страница 36: ...e ontstekingsbron totdat het gemorste is opgenomenendebrandstofdampenzijn vervlogen Laat de motor eerst afkoelen voordat de machineoverdektwordtgestald Stal de machine nooit met brandstof in de tank i...

Страница 37: ...B R U T H C e i r e S s g n i l l e n s r e V e l e h u a e v i n m a a h c i l e i t a k o l r e o l V s m n e g n i l l e n s r e V 2 e i t a k o l g n i t t i Z s m n e g n i l l e n s r e V 2 x y...

Страница 38: ...1 0 3 6 1 8 8 8 2 1 1 5 3 1 6 1 9 3 3 4 7 1 1 7 2 1 1 6 1 5 9 1 8 5 8 9 5 2 6 1 5 7 1 2 2 2 9 6 2 4 3 6 0 1 8 8 2 0 1 3 4 9 3 7 7 4 8 7 1 7 1 4 6 4 0 0 5 5 3 6 9 6 7 1 6 5 2 5 9 6 9 4 7 0 5 9 2 5 1 1...

Страница 39: ...t s y s s g n i l e d n e r g r e V z l i e p f o t s i e o l v l e o K n e l l u v j i b n e r e l o r t n o c z r e d i e h c s f a r e t a W n e p p a t f a n e r e l o r t n o c z z n e r e l o r...

Страница 40: ...r e t i l 6 D C F S 0 3 W 0 1 E I L O K E I L U A R D Y H r e t l i f t e m r e t i l 9 7 3 E C F S 0 3 w 0 1 R U E T A I D A R F O T S I E O L V L E O K r e t i l 5 S E I R V I T N A 0 5 z z z z z Sm...

Страница 41: ...ilstok Motoroliefilter vervangen A Afb 2 a Verwijderenkelvoudigepatroon A b Reinighetbetreffendekrukkastgedeelte c Voorziedepatroonpakkingvoorafgaandeaan installatie van een dun laagje olie d Draaihet...

Страница 42: ...n essentieel belangdathetcircuitvoorafgaandeaangebruik wordt doorgespoeld Er moet absolute reinheid in acht worden genomen tijdens het vullen van de hydraulische tank De olie moet worden gefiltreerd d...

Страница 43: ...voorzien in servicepoorten om de druk te kunnen controleren Tenzijanderszinsaangegevenmoetiederetest wordenuitgevoerdterwijldehydrauliekoliede normalebedrijfstemperatuurheeft TESTPOORTEN Afb 7 8 9 1...

Страница 44: ...n het brandstofsysteem Afb 11 1 Draai de contactschakelaar naar de ON aan stand maar start de motor niet 2 Open het luchtgat C aan de zijkant van de inspuitpomp om lucht te laten ontsnappen 3 Sluit he...

Страница 45: ...wordt gewassen met een drukspraywasserofstoomreiniger moetende lagergedeeltenwordenvermedenaangeziende reinigingsoplossinglagerafdichtingenkanpenetreren envoortijdigebeschadigingvandelagerskan veroorz...

Страница 46: ...t worden gefiltreerd door een 25 micron filter alvorens de hydraulische tank binnen te stromen Hydrauliekoliefilter A Afb 17 1 Veegeventueelaanwezigvuilvandefilterbus en het filterhuis 2 Plaats een ge...

Страница 47: ...rbindingen aandebinnenzijdevanbeideachterwielen 2 Bij ieder wiel moet trekstang C worden gedraaid tot het juiste toespoor is bereikt 3 DraaiborgmoerenDweervast 6 3 STUURAS Gietstuk B behoort aan weers...

Страница 48: ...OETREM REMBANDEN Zodanig bijstellen dat beide remmen harmonisch vergrendelenwanneerdeparkeerremvoetpedaal wordt ingedrukt Los moeren A en draai moeren B op de twee kabels aan Afb 20 Verder dienen voor...

Страница 49: ...u r o o v e l a r t u e n t k u r d e g n i n a v g n i t t i h r e v r e v O r o t o m e d u a e v i n l e d d i m l e o k g a a L 1 0 5 0 5 g i d o n o z n e n e r e t c e p s n I 1 n e l l u v j i...

Страница 50: ...LH FR CTR FR RH FR H C LH FR G E CV1 B A RH FR LH RR F PD1 ORF1 0 088 T I RH RR CV2 D OUT AUX IN LT RT T PSI 3000 RV1 P G M1 SV SERVO PISTON L2 M4 M5 S A M1 B M2 210BAR 210BAR 13 9cc CHRG RV 283 PSI P...

Страница 51: ...TROOMKLEP 7 WIELMOTORLINKSVOOR 8 WIELMOTORLINKSACHTER 9 WIELMOTORRECHTSACHTER 10 WIELMOTORRECHTSVOOR 11 STUURMECHANISME 12 STUURCILINDER 13 STUURWIEL 14 TWEESECTIEPOMP 15 MAAIDEKKLEP 16 RESERVOIR 17 F...

Страница 52: ...NL 22 JACOBSEN 405 serie CH ONDERHOUDS EN ONDERDELENHANDLEIDING 8 2 ELEKTRISCHHOOFDCIRCUIT 8 SCHEMATISCH DIAGRAM...

Страница 53: ...ELAAR 44 ZITTINGSCHAKELAAR 45 40AMPCONTACTVERBREKER 46 ZITTINGVERTRAGINGSRELAIS 47 SMELTVEILIGHEDEN 48 AFTAKKINGNAAROLIELEKSENSOR 50 VOETSCHAKELAAR 51 RECHTERBRUG 52 MIDDENBRUG 53 LINKERBRUG 54 LINKER...

Страница 54: ...R 5 DEMONTABELEKOPPELING 6 VERKLIKKERLAMPJE VIERWIELAANDRIJVINGSSCHAKELAAR 7 TEMPERATUURMETER 8 BRANDSTOFMETER 9 MOTOROVERVERHITTING 10 OLIEDRUK 11 VOORVERWARMING 12 OPLADING 13 AFTAK NAAR DRAADBOOM 1...

Страница 55: ...LTVEILIGHEIDE 5 AMP ZITTINGSCHAKELAAR ACHTERUITDRAAISCHAKELAAR DRAADKLEUREN BLAUWGROEN WITBLAUW RELAIS COMPONENTEN STUURKOLOM COMP F ZITTINGSCHAKELAARRELAIS DRAADKLEURENORANJE BLAUWGROEN RELAIS G LINK...

Страница 56: ...EURENGEELVIOLET ZWART GEELGROEN GEELROSE DIODE M LINKERBRUGDIODE DRAADKLEURENGEELVIOLET ZWART GEELROOD GEELZWART COMPONENTO LAMPTIMER DRAADKLEUREN GROENWIT ROODWIT GROEN GROEN ZWART Afb 25 Afb 26 COMP...

Страница 57: ...RCUITVERBREKER DRAADKLEURENROOD ROOD Afb 27 8 4 SMELTVEILIGHEDENENRELAIS COMPONENTEN COMPONENT LIFTVALVE KEY 1 RRH RAISE RIGHT HAND BLK K BLACK PINK 2 RC RAISE CENTRE BLK W BLACK WHITE 3 RLH RAISE LEF...

Страница 58: ...NL 28 JACOBSEN 405 serie CH ONDERHOUDS EN ONDERDELENHANDLEIDING AANTEKENINGEN...

Страница 59: ......

Страница 60: ...acobsenLimited West Road Ransomes Europark Ipswich IP3 9TT English Company Registration No 1070731 www ransomesjacobsen com Jacobsen A Textron Company 11108QualityDrive Charlotte NC 28273 USA www Jaco...

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