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Содержание 62287

Страница 1: ...Greens KingTM IV Riding Greens Mower Technical Repair Manual 62287 62288 62289 62302 62303 62304 62305 62306...

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Страница 3: ...n its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 2011 Jacobsen A Textron Company All rights reserved When Perf...

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Страница 5: ...e operator s manual and parts manual for specific information on these topics THE INFORMATION CONTAINED IN THIS MANUAL IS BASED ON MACHINES MANUFACTURED UP TO THE TIME OF PUBLICATION JACOBSEN RESERVES...

Страница 6: ...tools and or materials will be listed for reference prior to beginning a procedure Specifications Near the beginning of each chapter is a specifications listing This listing contains any specification...

Страница 7: ...9 2 3 4 5 6 7 8 Table of Contents 4247530 Rev A 7 1 Safety Specifications and General Information Engine Electrical Power Train Hydraulics Steering Cutting Units Accessories and Miscellaneous Repair...

Страница 8: ......

Страница 9: ...ce Protection 1 6 Park Mower Safely 1 6 Use Lifting Equipment Safely 1 7 Support Machine Securely 1 7 Use Compressed Air and Air Tools Safely 1 7 Service Tires Safely 1 8 Handle Fuel Safely 1 8 Store...

Страница 10: ...ginning service Prepare proper work space lighting A well lit work area can make the job easier Follow procedures and safety warnings Service procedures are written to be as safe and efficient as poss...

Страница 11: ...SAFETY 4247530 Rev A 1 3 1 Figure 1 1 TN3246 TN3247 6 8 9 5 10 1 3 2 4 7 2 7 2 2...

Страница 12: ...1 4 4247530 Rev A SAFETY 1 4199140 6 4181863 4181862 4181865 1 3 2 41 8 1 8 64 5 4181861 4...

Страница 13: ...SAFETY 4247530 Rev A 1 5 1 105dB LWA 4182520 9 7 10 8...

Страница 14: ...sparks and flying debris are present Vented Goggles Goggles offer side protection not offered by safety glasses alone Unvented Goggles Unvented goggles offer protection from chemical splashes and vap...

Страница 15: ...ction while using compressed air and air tools When using air tools do not exceed the air pressure rating for the tool When using an impact wrench always use approved impact sockets Never use standard...

Страница 16: ...l state or federal ordinances and recommendations from your fuel supplier Never overfill or allow the tank to become empty Use clean fresh fuel Do not fill above the fuel filler neck Store Volatile an...

Страница 17: ...ith care Refer to the chemical manufacturer s Material Safety Data Sheet MSDS for information regarding health hazards safe handling and emergency response procedures The hydraulic system is under pre...

Страница 18: ...h certain types of plastics Make sure the fluid to be stored is compatible with the storage container Never use food or beverage containers to store waste fluids IMPORTANT Dispose of waste fluids prop...

Страница 19: ...e Identification Number Gasoline 2 3 Optional Machine Accessories 2 3 Component Location 2 4 Specifications 2 6 Quick Reference Specifications 2 6 Standard Torque Values 2 14 Inch Fastener Torque Valu...

Страница 20: ...te 2 which includes the machine model number and weight attaches to the rear frame of the mower near the steering yoke Always provide the serial number of the machine when ordering replacement parts o...

Страница 21: ...number plate 1 is located on the side of the engine It identifies the engine model 2 type 3 and code number 4 Optional Machine Accessories This manual is structured to cover all basic machine componen...

Страница 22: ...tion Right Side Become familiar with operator controls machine components and correct operating procedures before beginning repair procedures 1 Seat 6 Right Cutting Unit 2 Steering Wheel 7 Center Cutt...

Страница 23: ...47530 Rev A 2 5 2 Figure 2 6 Component Location Left Side 1 OPS 6 Muffler 2 Air Filter Housing 7 Radiator 3 Literature Pouch 8 Front Wheel Motor 2 4 Fuel Tank 9 Left Cutting Unit 5 Steering Axle 10 Mo...

Страница 24: ...n mm 2 64 x 2 68 67 x 68 Power Output hp kW 17 7 13 2 3200 rpm Cooling System Liquid Cooled Cooling System Capacity qt L 3 2 8 50 50 Water Ethylene Glycol Mix Speed Range 1450 3400 rpm Lubrication Cap...

Страница 25: ...ing 85 Number of Cylinders 2 Displacement cu in cc 34 8 570 Bore x Stroke in mm 2 83 x 2 75 72 x 70 Power Output hp kW 18 13 4 3600 rpm Cooling System Air Cooled Speed Range 1200 3600 rpm Lubrication...

Страница 26: ...ment Specifications Resistance Across Fuel Shutoff Pull In Coil at 68 F ohm 0 5 10 Resistance Across Fuel Shutoff Hold In Coil at 68 F ohms 13 5 10 Resistance Across Carb Solenoid Coil at 68 F ohms 40...

Страница 27: ...eyond Bad Repair Specifications Gear Pump Mounting Screw Torque lb ft N m 17 21 23 28 Gear Pump Coupler Set Screw Torque lb in N m 130 160 15 18 Gear Pump Inlet Port Fitting Torque lb ft N m 37 50 Gea...

Страница 28: ...inal 21 and Beyond Bad Repair Specifications Backlap Valve Fitting Torque lb ft N m 25 34 Load Control Valve Fitting Torque lb ft N m 17 23 Control Valve Section 6 Ports A and B Fitting Torque lb ft N...

Страница 29: ...ft N m 25 30 34 41 Steering Unit PN 4196484 Special Screws Torque lb ft N m 20 24 27 33 Steering Unit PN 4136214 Special Bolt Nut Torque lb ft N m 20 24 27 33 Steering Unit Hydraulic Hoses Torque lb...

Страница 30: ...Blade Relief Angle degrees 45 Repair Specifications Reel Motor Port Fittings Torque lb ft N m 60 81 Front Reel Motor Hose 5 Torque See page 8 32 lb ft N m 55 75 Front Reel Motor Hose 9 Torque See pag...

Страница 31: ...e psi bar 8 12 0 55 0 83 Air Pressure Diesel psi bar 8 10 0 55 0 69 Mounting Bolt Torque lb ft N m 65 85 88 115 Front Wheel Hub Wheel Nut Torque lb ft N m 90 100 122 136 Mower Speed Transport mph km h...

Страница 32: ...156 154 209 1 4 20 in lb Nm 75 8 4 100 11 3 107 12 1 143 16 1 9 16 18 ft lb Nm 92 124 122 165 129 174 172 233 1 4 28 in lb Nm 85 9 6 115 13 0 120 13 5 163 18 4 5 8 11 ft lb Nm 113 153 151 204 159 215...

Страница 33: ...hose to twist hold the hose in a normal straight position When installing hoses place fittings at angles to avoid contact with fixed parts when turning Make sure hoses are assembled to proper A and B...

Страница 34: ...2 16 4247530 Rev A SPECIFICATIONS AND GENERAL INFORMATION 2...

Страница 35: ...3 10 Air Filter Assembly Diesel 3 11 Throttle Cable Diesel 3 11 Oil Fill Assembly Diesel 3 12 Muffler Diesel 3 13 Coolant Recovery Bottle Diesel 3 14 Thermostat Diesel 3 14 Radiator Diesel 3 15 Fuel...

Страница 36: ...utput hp kW 17 7 13 2 3200 rpm Cooling System Liquid Cooled Cooling System Capacity qt L 3 2 8 50 50 Water Ethylene Glycol Mix Speed Range 1450 3400 rpm Lubrication Capacity With Filter qt L 3 4 3 2 A...

Страница 37: ...inders 2 Displacement cu in cc 34 8 570 Bore x Stroke in mm 2 83 x 2 75 72 x 70 Power Output hp kW 18 13 4 3600 rpm Cooling System Air Cooled Speed Range 1200 3600 rpm Lubrication Capacity pt L 3 5 1...

Страница 38: ...Fuel Tank 5 Starter 9 Engine Temperature Sensor 13 Thermostat 2 Engine Oil Fill Cap 6 Engine Oil Pressure Switch 10 Radiator Fill Cap 14 Coolant Recovery Bottle 3 Muffler 7 Engine Oil Filter 11 Radiat...

Страница 39: ...ent Location Right Side 1 Hydraulic Tank 3 Glow Plug Switch 5 Fuel Filter 7 Engine Coolant Drain Valve 9 Gear Pump 2 Throttle Control Lever 4 Hydraulic Oil Filter 6 Fuel Pump 8 Fuel Shutoff Solenoid 1...

Страница 40: ...e Figures 3 3 and 3 4 Model 62306 is shown Figure 3 3 Component Location Right Side 1 Fuel Tank 4 Throttle Cable 7 Engine Oil Filter 2 Hydraulic Tank 5 Choke Cable 8 Canister 3 Throttle Control Lever...

Страница 41: ...ENGINE 4247530 Rev A 3 7 3 Figure 3 4 Component Location Left Side 1 Air Filter Assembly 2 Fuel Filter 3 Engine Oil Fill Cap 4 Engine Oil Dipstick 5 Muffler TN3554 5 1 2 4 3...

Страница 42: ...ttle control lever fully in both directions and ensure that the throttle control wire does not buckle kink or stretch when the engine throttle lever hits the stops in the low idle and full throttle po...

Страница 43: ...sition and crank engine over for approximately 10 seconds 6 Close air vent plug when bubbles no longer appear in the fuel flow and turn the ignition switch to the off position 7 When the fuel system h...

Страница 44: ...he alternator 3 coolant pump 5 and crankshaft pulley 4 Installation 1 Install fan belt by reversing the order of removal 2 Adjust belt tension by loosening alternator mounting screws 2 and pulling the...

Страница 45: ...an the inside of the dust cap Figure 3 13 4 Slide air filter 4 out of the assembly Installation Note Install air filter assembly by reversing the order of removal Throttle Cable Diesel Removal and Ins...

Страница 46: ...3 16 2 Remove oil fill cap 1 from the oil fill assembly 3 Loosen hose clamp 2 from the oil fill hose 4 4 Remove two nuts 5 and remove the oil fill bracket 6 5 Remove hose clamp 3 and remove oil fill...

Страница 47: ...nuts 14 flat washers 15 and screws 16 from heat shield 17 7 Remove screw 19 lock washer 20 and flat washer 21 and remove heat shields 17 and 18 Figure 3 20 8 Remove four nuts 23 and four lock nuts 24...

Страница 48: ...tion See Figures 3 23 through 3 25 1 Park the mower safely See Park Mower Safely on page 1 6 2 Allow the engine to cool completely WARNING Figure 3 23 3 Place a suitable clean container at least 1 gal...

Страница 49: ...val See Figures 3 26 through 3 29 1 Park the mower safely See Park Mower Safely on page 1 6 2 Allow the engine to cool completely WARNING 3 Place a suitable clean container at least 1 gal 3 8 L capaci...

Страница 50: ...8 and move fan shroud 29 toward engine enough to clear the radiator 5 14 Remove radiator 5 Installation 1 With the lower radiator hose removed from radiator flush the inside of the radiator with fresh...

Страница 51: ...and outside of filter head 2 Lightly lubricate O rings 6 and 7 with clean oil Install fuel filter by reversing the order of removal Tighten cup retaining nut 3 hand tight Open fuel shutoff valve 1 Pu...

Страница 52: ...attempting to service the engine 3 Tag and disconnect the negative battery cable 4 Remove fuel tank See Fuel Tank Diesel on page 9 7 5 Remove fuel tank support pan See Fuel Tank Support Pan on page 9...

Страница 53: ...d fuel shutoff bracket 15 WARNING Figure 3 36 16 Using a suitable engine hoist support the engine and remove nut 20 lock washer 21 and screw 22 from engine isolation mount 23 17 Remove two screws 18 a...

Страница 54: ...lycol based antifreeze mixed for the coldest ambient temperature Replace the engine oil filter and fill engine with oil Purge air from the fuel system See Purging the Fuel System Diesel on page 3 8 En...

Страница 55: ...ne Removal and Installation See Figure 3 38 1 Park the mower safely See Park Mower Safely on page 1 6 Figure 3 38 2 Loosen hose clamps 5 and 6 and disconnect hoses 2 and 3 3 Remove screw 1 and caniste...

Страница 56: ...oline Removal and Installation See Figure 3 41 1 Park the mower safely See Park Mower Safely on page 1 6 2 Allow the engine to cool completely Figure 3 41 3 Remove two nuts 3 lock washers 4 and screws...

Страница 57: ...he mower safely See Park Mower Safely on page 1 6 2 Allow the engine to cool completely Figure 3 43 3 Loosen hose clamps 1 and 3 4 Tag and disconnect fuel tank to fuel filter hose 2 from the fuel filt...

Страница 58: ...s at the engine ignition modules carb solenoid starter motor starter solenoid and engine oil pressure switch WARNING Figure 3 44 10 Using the proper engine hoist support the engine and remove four nut...

Страница 59: ...engine Use new cable ties to secure wire connectors and wire harnesses Apply dielectric grease Jacobsen PN 365422 to any wire connectors disconnected Replace the engine oil filter and fill engine with...

Страница 60: ...3 26 4247530 Rev A ENGINE 3...

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