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VISUAL INSPECTION:

Before installing the unit, check the container and machine for damage. A damaged container is an indi-

cator that the machine may have been hadled roughly during shipping. If there is damage to both the container and the
machine, do not throw away the container. The machine has been inspected at the factory and is expected to arrive to you in
new, undamaged condition. However, rough handling by carriers or others may have resulted in damage occuring to the
machine. If such a situation does occur, do not return the unit to Jackson. Instead contact both the dealer you purchased the
unit through and the carrier. Ask the carrier to send a representative out to inspect the damage and make a report of it. You
normally have 48 hours to contact a carrier to report damages, but this varies based on locale. The best advice is to contact
your carrier and dealer as soon as damage is discovered.

UNPACKING THE MACHINE:

Once the machine has been removed from the container, ensure that there are no obvious miss-

ing parts. This may not be apparent at first glance. If you discover that a part is missing, contact Jackson MSC Inc. immedi-
ately.

LEVEL THE MACHINE:

1. Position the Whirl Wizard under the sink drainboard.
2. Adjust left to right and front to back.
3. Align inlet and outlet tubes with plumbing from main flow chamber (item 2).
4. To adjust the height, loosen the allen screws in each leg socket connector.
5. Slide leg out to desired height. The drain connection on the machine should be at the same level as the sink drain connec-
tion.
6. Tighten the allen head screws in each leg socket connector.
7. Fine adjustments in height can be made by turning the bullet foot in each leg.

INSTALLING THE MACHINE:

1. Locate the sink at the highest end of the drain slope.
2. Disconnect the existing drain plumbing from the sink.
3. Remove the crumb cup.
4. Clean off old plumber’s putty from the sink. Add fresh putty to the sink flange.
5. Position the main flow chamber (item 2) through the bottom of the sink. From the bottom, slip the rubber washer (item 3),
fiber washer (item 4), back-up flange (item 5) and mounting flange (item 6) on the main flow chamber.
6. Once in position, mount the jam spring (item 7) on to the main flow chamber. This will hold items 3 through 5 in place.
7. Tighten the screws in item 6 until the assembly is held in place. Care must be taken to position screws where they are acces-
sible and will not be covered by the hose barb when assembled into the main flow chamber.
8. In the bottom of the main flow chamber (item 2), install the 1-1/2” NPT close nipple (item 10).
9. The 1-1/2” NPT tee (item 9) is screwed onto the 1-1/2” nipple (item 10).
10. From the tee (item 9) to the drain, install the following items: 1-1/2” close nipple (item 10) and 1-1/2” ball valve (item 11).
Make sure the handle of the ball valve (item 11) is easily accessible by the operator.
11. On the sink side of the tee (item 9) install a 1-1/2” NPT hose barb (item 12).
12. On the inlet side of the main flow chamber (item 2) install a 1” NPT hose barb (item 8).
13. With different styles and types of sinks, the directional manifold (item 1) may require modification. The directional tubing
may need to be bent to conform to the bottom of the sink or reduced in length. Since it is fabricated from thin wall stainless
steel, a hacksaw can be used to cut the tubing.

HOSE CONNECTIONS:

1. Position the 1-1/2” ID intake line hose (item 13) with the Whirl Wizard as xlose to the sink as possible, mark and cut to the
length required.
2. Repeat with the 1” ID discharge line hose (item 14).
3. Connect the intake and discharge line hoses with hose clamps (item 15) to their respective connections.

NOTE: ENSURE THAT THE HOSE CLAMPS ARE TIGHT BEFORE OPERATING THE UNIT.

CAUTION: IF DIRECT FLOOR DRAIN IS UNDER OR NEAR MACHINE, MAKE CERTAIN THAT ADEQUATE PROTEC-
TION IS PROVIDED TO PREVENT WATER SPLATTER FROM DAMAGING THE UNIT.

Whirl Wizard Technical Manual 7610-011-70-65

Issued: 08-20-2007  Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS 

5

Содержание Whirl Wizard

Страница 1: ...INSTALLATION OPERATION TECHNICAL MANUAL FOR JACKSON MODEL WHIRL WIZARD www jacksonmsc com RECIRCULATING SOAK SINK CONVERSION August 20 2007 P N 7610 011 70 65 Revision D ...

Страница 2: ...ion if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION ...

Страница 3: ... PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE ...

Страница 4: ...i REVISION PAGE REVISION DATE MADE BY APPLICABLE ECN DETAILS D 08 20 2007 MAW 7933 Updated weldment numbers for cover and box weldments Converted to centered layout ...

Страница 5: ...e Phone No Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Fr...

Страница 6: ... IV PARTS SECTION Installation Assembly 11 Main Assembly 12 V ELECTRICAL DIAGRAM 115 Volt 60 Hertz Single Phase 14 230 Volt 50 60 Hertz Single Phase 15 VI JACKSON MAINTENANCE REPAIR CENTERS Alabama to Florida 17 Florida to Maryland 18 Maryland to New York 19 New York to Pennsylvania 20 Rhode Island to Wisconsin 21 Wisconsin to Wyoming International 22 TABLE OF CONTENTS i ...

Страница 7: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Страница 8: ... water in the sink This constant action in conjunction with a low sudsing detergent loosens food soil A built in thermostatically controlled heating system maintains water temperature between 110 and 120 Farenheit The unit includes the following 1 For the 115 Volt unit one 1 horsepower pump motor with built in thermal overload protection For the 230 Volt unit a three quarter 3 4 horsepower motor w...

Страница 9: ...Whirl Wizard Technical Manual 7610 011 70 65 Issued 08 20 2007 Revised N A SECTION 1 SPECIFICATION INFORMATION DIMENSIONS 3 ...

Страница 10: ...4 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Страница 11: ... fresh putty to the sink flange 5 Position the main flow chamber item 2 through the bottom of the sink From the bottom slip the rubber washer item 3 fiber washer item 4 back up flange item 5 and mounting flange item 6 on the main flow chamber 6 Once in position mount the jam spring item 7 on to the main flow chamber This will hold items 3 through 5 in place 7 Tighten the screws in item 6 until the...

Страница 12: ...red for the NEMA 5 20P cord set and plug shipped with the machine CAUTION A NEMA 5 20R RECEPTACLE IS REQUIRED IF NOT AVAIL ABLE A QUALIFIED ELECTRICIAN SHOULD INSTALL THE CORRECT RECEPTACLE Whirl Wizard Technical Manual 7610 011 70 65 Issued 08 20 2007 Revised N A SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS CONTINUED 6 ...

Страница 13: ... 6 Allow pots pans and utensils to soak for 15 to 20 minutes to soften and loosen soil CLEANING INSTRUCTIONS 1 Turn the power switch to the OFF position 2 Turn the ball valve to the open position and drain the sink 3 When the sink is empty remove the directional manifold rotate counter clockwise and clean 4 Re install the directional manifold into the main flow chamber CHANGING DIRECTION OF MACHIN...

Страница 14: ...8 SECTION 3 PREVENTATIVE MAINTENANCE ...

Страница 15: ... work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact Jackson Some problems however may having nothing to do with the mach...

Страница 16: ...10 SECTION 4 PARTS SECTION ...

Страница 17: ...0 36 9 1 Tee 1 1 2 FNPT Brass 04730 011 70 39 10 2 Nipple Close 1 1 2 NPT Stainless Steel 04730 011 70 86 11 1 Ball Valve Assembly 05700 011 70 40 Ball Valve Only 04820 111 71 46 Handle Only 05700 021 84 75 12 1 Hose Barb 1 1 2 NPT x 1 1 2 PVC 04730 011 70 38 13 1 Hose 1 1 2 ID x 2 0 Long 05700 021 69 20 14 1 Hose 1 ID x 12 Long 05700 021 69 19 15 4 Hose Clamp 1 5 16 2 1 4 04730 719 01 37 Whirl Wi...

Страница 18: ...4 01 00 10 1 Inlet Plumbing 05700 031 68 31 11 1 J Tube Outlet 05700 021 68 60 12 1 Suction Connector Tube 05700 011 70 33 13 1 Discharge Connector Tube 05700 011 70 34 14 4 Hose Clamp 2 04730 719 01 37 15 1 Heater Flexible 120 Volts 400 Watts 04540 021 70 21 16 1 Contactor Motor 05945 109 05 69 17 1 Power Switch 05930 011 82 72 18 1 Power Cord 06145 011 70 28 19 1 Decal Whirl Wizard Logo Left 099...

Страница 19: ...13 SECTION 5 ELECTRICAL DIAGRAMS ...

Страница 20: ...4 9905 011 70 30 SEQUENCE OF OPERATION 1 After the sink is filled with water power switch S1 is placed in the ON position 2 Motor contactor R1 is energized 3 Pump motor M1 starts 4 Heater element H1 is energized 5 Power light E1 is energized NOTE THE HEATER ELEMENT CONTAINS AN INTERNALLY MOUNTED THERMOSTAT TO REGULATE THE TEMPERA TURE OF THE ELEMENT ...

Страница 21: ...15 9905 002 33 80 SEQUENCE OF OPERATION 1 After the sink is filled with water power switch S1 is placed in the ON position 2 Motor contactor R1 is energized 3 Pump motor M1 starts 4 Heater element H1 is energized 5 Power light E1 is energized NOTE THE HEATER ELEMENT CONTAINS AN INTERNALLY MOUNTED THERMOSTAT TO REGULATE THE TEMPERA TURE OF THE ELEMENT ...

Страница 22: ...16 SECTION 6 JACKSON MAINTENANCE REPAIR CENTERS ...

Страница 23: ...1414 FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWO...

Страница 24: ...ANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KAN...

Страница 25: ...00 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE SVC 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROU...

Страница 26: ...ARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040...

Страница 27: ...4 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT EQMT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS SVC 4874 S CATHE...

Страница 28: ...3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO L4W 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 Whirl Wizard Technical Manual 7610 0...

Страница 29: ......

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