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Jackson Delta 5 D, Инструкция по установке/эксплуатации и техническое руководство

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SECTION

DESCRIPTION

PAGE

I.

SPECIFICATION INFORMATION

Specifications

2

Dimensions

3

II.

INSTALLATION/OPERATION INSTRUCTIONS

Installation Instructions

5

Electrical Installation Instructions

6

Operation Instructions

7

Chemical Dispensing Equipment

9

Universal Timer Operation

10

Detergent Control

11

III.

PREVENTATIVE MAINTENANCE

13

IV.

TROUBLESHOOTING SECTION

Common Problems

16

V.

PARTS SECTION

Chemical Feeder Pump Assembly

18

Solenoid Valve Repair Parts

19

Control Box Assembly

22

Peripump Box Assembly

23

Electrical Connection Box Assembly

24

Frame Assembly

25

Hood Assembly

26

Switch Panel Assembly

27

Tub Assembly

29

Frame & Motor Assembly

31

Pump and Motor Assembly

32

Booster Tank Assembly

33

Incoming Plumbing Assembly

34

Door Components

35

Front Panel Assembly

36

VI.

ELECTRICAL SCHEMATICS

Delta 5  (115 Volt, 60 Hz, Single Phase)

38

VII.

JACKSON MAINTENANCE & REPAIR CENTERS

40

TABLE OF CONTENTS

i

Содержание Delta 5 D

Страница 1: ... MANUAL FOR JACKSON MODELS Delta 5 Delta 5 D Jackson WWS INC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 PHONE 606 523 9795 FAX 606 523 9196 www jacksonwws com CHEMICAL SANITIZING DISHMACHINE March 8 2013 P N 7610 003 37 08 Revision D ...

Страница 2: ...ion if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION ...

Страница 3: ...PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE ...

Страница 4: ...roduction 24 10 04 2007 MAW 7934 Changed cover on power junction box 10 05 20 2009 ARL QOF 339 Updated programming page diagram B 04 26 2012 RLC QOF 386 Updated location of door switch on schematic C 04 27 2012 RLC QOF 386 Added EnergyStar logo D 03 08 13 RLC QOF NDB 219 Updated company logo i ...

Страница 5: ...Jackson WWS INC provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the prop er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Techni...

Страница 6: ...G SECTION Common Problems 16 V PARTS SECTION Chemical Feeder Pump Assembly 18 Solenoid Valve Repair Parts 19 Control Box Assembly 22 Peripump Box Assembly 23 Electrical Connection Box Assembly 24 Frame Assembly 25 Hood Assembly 26 Switch Panel Assembly 27 Tub Assembly 29 Frame Motor Assembly 31 Pump and Motor Assembly 32 Booster Tank Assembly 33 Incoming Plumbing Assembly 34 Door Components 35 Fro...

Страница 7: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Страница 8: ...on Service load is based upon the higher of the two amperages NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is ...

Страница 9: ...08 mm C A 21 1 4 540 mm B 7 3 4 197 mm 39 991 mm 6 3 4 171 mm 6 152 mm 12 1 4 311 mm 36 3 4 933 mm 24 1 2 622 mm 25 1 4 642 mm C A B 3 76 mm A Incoming Water Connection B Drain Connection 2 IPS C Electrical Connection Point NOTE All vertical dimensions are at lowest point due to adjustable bullet feet and may be raised an additional 2 3 4 11 1 2 292 mm DISH CLEARANCE ...

Страница 10: ...4 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Страница 11: ...es The plumber is responsible for flushing the incoming water line prior to connecting it to remove all foreign debris that may get trapped in the valves or cause an obstruction Any valves that are fouled by matter left in the water line and the expens es resulting are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The Omega 5 drain requires a minimum 2 NPT piping that is pit...

Страница 12: ... con nection box Route the power wires and connect to the power block and grounding lug Install the service wires L1 and N to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Wires should be firmly secured in place It is recommended that De Ox or another similar anti oxidation agent be used on all voltage connections VOLTAGE CHECK ...

Страница 13: ...ap then release the button The rinse booster heater is now filled with water ii Turn off the unit by pressing the on off switch 3 Enable Heater Element a For the initial start up only the heater element must be enabled The machine is shipped from the factory with the heater ele ment disabled This is done to ensure that the heater element is not damaged by energizing the element without the element...

Страница 14: ...inse hose G Place dishes and cups in dish rack Cups should be upside down so they don t hold water H Place glasses and flatware in their respective racks Scatter flatware loosely in rack Glasses should be placed upside down in a properly sized rack For optimal results flatware should be washed twice the first being horizontal the second in a special rack to hold flatware vertical DAILY MACHINE PRE...

Страница 15: ...tube stiffener inlet is in the proper container 2 Use the prime switches located on the control panel at the bottom of the unit to prime each pump The switches are clear ly marked as to what chemical feeder pump they are assigned to 3 To prime the pumps hold the switch in the momentary position until chemical can be observed entering the sump 4 Detergent is dispensed as required during the wash cy...

Страница 16: ...deselect the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time category press the MOVE button to the ACCEPT option and press ENTER This will save the changed parameters Once you press the ENTER button when the ACCEPT option is illuminated you will exit the programming mode To change any other values you will have to return to the prog...

Страница 17: ...ators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go ...

Страница 18: ...12 SECTION 3 PREVENTATIVE MAINTENANCE ...

Страница 19: ...ness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual an...

Страница 20: ...14 SECTION 4 TROUBLESHOOTING ...

Страница 21: ...lace Problem Motor operates on manual wash delime but not on automatic 1 Defective circuit in manual wash switch Replace switch Problem No water comes through the rinse arms when the FILL switch is depressed 1 Water not turned on Turn water on 2 Defective solenoid valve Replace solenoid valve Problem Little or no water coming through the rinse assemblies 1 Limed up rinse heads or piping Delime rin...

Страница 22: ...t source circuit breaker Problem Rinse water not at required temperature range 1 Check that white blue wires are connected See note in installation instructions 2 Thermometer is defective Replace 3 Thermostat is defective Adjust the thermostat Replace if necessary 4 Incoming rinse water does not meet minimum criteria indicated on machine data plate Adjust as required Problem No indication of press...

Страница 23: ...17 SECTION 5 PARTS SECTION ...

Страница 24: ...496 Mfg No 05700 111 35 33 Squeeze Tube Lubricant Squeeze Tube Detergent Sanitizer Use with the red roller Mfg No 05700 111 35 29 Clear Squeeze Tube Rinse Aid Use with the white roller Mfg No 05700 011 76 41 Tube Small 7 32 Use with the black roller Mfg No 05700 011 65 21 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump Mfg No 04320 111 35 14 Motor 14 RPM 115V Rinse Aid Feeder Pump Mfg No 04320 1...

Страница 25: ... Water Hammer Arrestor Assembly 05700 002 64 67 Water Hammer Arrestor 1 2 NPT 06685 100 05 00 Tee 1 2 x 1 2 x 1 2 04730 211 27 00 Close Nipple 1 2 04730 207 15 00 Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 Cap Screw Data Plate Cap Cap Retainer O Ring Plunger Body Components of Repair Kit 06401 003 06 23 Screw Data Plate Coil and Housing Valve Bonnet Spring position is moved for clari...

Страница 26: ...lation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLY 20 9 10 1 3 2 4 11 27 11 27 12 13 28 14 15 5 6 Normal Delime 7 Rinse Aid Detergent 8 Sanitizer ...

Страница 27: ...lta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLY 21 18 27 17 28 17 28 16 27 19 29 32 31 30 21 20 24 27 25 26 27 27 22 23 ...

Страница 28: ...r Universal 05945 003 33 09 13 1 Bracket Timer 05700 003 02 08 14 4 Fitting Conduit Heyco 1 2 05975 011 49 03 15 1 Fitting 1 2 Straight Snap In 05975 011 65 51 16 5 Clamp 5 8 Nylon 04730 011 39 01 17 2 Relay 2 Pole 05945 111 35 19 18 1 Terminal Board 05940 021 94 85 19 1 Harness Switch Panel 05700 003 35 37 20 1 Fitting 1 2 90 Deg Snap In 05975 003 33 28 21 1 Conduit 1 2 x 40 05700 003 35 48 22 1 ...

Страница 29: ...730 011 39 01 8 1 Clamp 1 Nylon 04730 002 41 88 9 5 Screw 10 32 x 1 2 Long Phillips Tusshead 05305 011 39 36 10 3 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 11 3 Tube Stiffener Not Shown 05700 002 66 49 12 1 Tubing 1 4 OD x 60 Long Blue 05700 002 52 34 13 1 Tubing 1 4 OD x 60 Long White 05700 002 52 33 14 1 Tubing 1 4 OD x 60 Long Red 05700 011 63 18 15 1 Terminal Board Not Shown 0594...

Страница 30: ...Block 96025119 05940 500 09 61 4 1 Locknut 6 32 with Nylon Insert 88460050 05310 373 03 00 5 5 Locknut 10 24 with Nylon Insert 88429063 05310 373 01 00 6 1 Lug Ground 83118000 05940 200 76 00 7 1 Decal Power Connection 96028402 09905 011 47 64 8 1 Decal Warning to Disconnect Power 96039821 09905 100 75 93 9 1 Screw 10 32 x 1 2 Long Phillips Trusshead N A 05305 011 39 36 10 2 Decal Copper Conductor...

Страница 31: ...14 55 4 1 Plate Hinge Weldment 05700 003 10 11 5 1 Washer Hinge Weldment 05700 002 54 62 6 1 Spacer PB Bolt 05700 000 29 40 7 1 Clamp Pipe 05700 000 35 05 8 8 Washer 1 4 20 S S 05311 174 01 00 9 1 Keeper Door Panel Latch 05700 003 09 31 10 4 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 11 5 Nut Hex 1 4 20 05310 274 01 00 12 1 Booster Mounting Plate Weldment 05700 002 51 93 13 1 Bracket...

Страница 32: ... Switch 05700 021 71 18 4 4 Locknut 10 24 with Nylon Insert 05310 373 01 00 5 2 Clamp Pipe 5 8 05700 000 35 06 6 2 Rack Rail Weldment 05700 002 45 67 7 2 Washer 1 4 20 I D 05311 174 01 00 8 1 Gasket Side Panel 5 3 Feet 05700 003 35 51 Delta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 5 PARTS SECTION HOOD ASSEMBLY 26 ...

Страница 33: ...3 14 91 3 1 Switch On Off Assembly 05700 003 14 92 4 1 2 Light Amber 05945 504 06 18 5 1 2 Light Red 05945 504 07 18 6 1 Decal Switch Panel 09905 003 08 63 7 1 Fitting 25 546 05975 011 65 51 8 3 2 Plug 3 4 hole 04730 011 60 21 9 6 Locknut 10 24 with Nylon Insert 05310 373 01 00 10 6 Washer 10 05311 173 02 00 11 1 Decal Switch Panel Double Door Only 09905 003 38 95 12 1 Fitting Double Door Only 059...

Страница 34: ...Delta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 5 PARTS SECTION TUB ASSEMBLY 28 14c 14b 14a 27b 27a 16b 16a 30d 30e 30c 30b 30a 17b 17a 17c ...

Страница 35: ...18 1 Hair Pin 1 8 to 1 05315 011 60 09 19 1 Fill Tube Weldment 05700 002 45 61 20 18 Washer 1 4 20 I D 05311 174 01 00 21 3 Chemical Tube Grommet 05325 002 42 65 22 1 2 Pivot Plate Left Door Complete Assembly 05700 002 45 62 22a 1 Door Pivot Plate Left Weldment 05700 002 45 63 22b 1 Door Pivot Plate Bearing 03110 002 45 09 23 1 2 Pivot Plate Right Door Complete Assembly 05700 002 52 95 23a 1 Door ...

Страница 36: ...1 1 10 11 2 11 3a 3b See Booster Assembly Page See Motor Assembly Page See Plumbing Assembly Page 12 Delta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 5 PARTS SECTION FRAME AND MOTOR ASSEMBLY 30 ...

Страница 37: ...700 003 33 25 6 1 Accumulator Weldment 05700 002 51 95 7 8 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 8 18 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 9 18 Washer 1 4 20 S S 05311 174 01 00 10 1 Hose Clamp 13 16 TO 1 1 2 04730 719 06 09 11 3 Hose Clamp 1 1 16 to 2 1 4 04730 719 18 00 12 1 Close Nipple 1 2 Brass 04730 207 15 00 13 1 Gauge Thermometer 06685 111 68 48 Delta 5 Installation Op...

Страница 38: ...tor Mounting Bracket Mfg No 05700 002 55 52 Lockwasher 3 8 Mfg No 05311 276 01 00 Nut Hex 3 8 16 S S Mfg No 05310 276 01 00 Bolt 3 8 x 3 4 Long Hex Head Mfg No 05306 011 71 60 Case O Ring Mfg No 05330 002 81 83 Seal Plate Mfg No 05700 002 81 87 Case Capscrew Mfg No 05305 002 81 88 Motor Only Mfg No 06105 002 79 61 Complete Pump Motor Assembly Mfg No 06105 002 16 29 Pump Only Assembly Mfg No 05700 ...

Страница 39: ... 275 01 00 8 4 Nut 5 16 18 S S Hex 05310 275 01 00 9 2 Locknut 6 32 S S Hex w Nylon Insert 05310 373 03 00 10 1 Booster Tank Cover 05700 002 39 07 11 1 Decal Warning Disconnect Power 09905 100 75 93 12 1 Screw 10 32 x 3 8 05305 173 12 00 13 1 Fitting 1 2 NPT x 90 Deg Elbow 05975 003 35 32 13a 1 Nut 1 2 NPT Nylon 05975 003 35 33 Delta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007...

Страница 40: ...COMING PLUMBING ASSEMBLY 34 ITEM QTY DESCRIPTION Mfg No 1 1 Incoming Plumbing Assy 05700 003 38 08 2 1 Y Strainer 04730 217 01 10 3 1 Nipple Close 1 2 NPT Brass 04730 207 15 00 4 1 Valve Solenoid 1 2 NPT 115V 04810 100 12 18 5 1 Plumbing incoming Union 05700 003 39 37 6 1 Fitting Liquidtiht 05975 011 49 03 6 2 3 4 5 ...

Страница 41: ... 003 35 30 1 2 2 Door Weldment 05700 003 35 29 2 2 2 Magnet Reed Switch 05930 002 68 53 3 4 2 Locknut 6 32 S S Hex with Nylon Insert 05310 373 03 00 4 2 4 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 5 2 2 Nut Hex 1 4 20 S S 05310 274 01 00 6 2 2 Bolt 1 4 20 Eye S S 05306 002 55 59 7 2 2 Spring Door 05340 011 44 58 ALL NUMBERS THAT ARE IN PARENTHISES ARE FOR THE DOUBLE DOOR ...

Страница 42: ...LY 36 ITEM QTY DESCRIPTION Mfg No Complete Panel Assembly 05700 003 09 53 1 1 Panel Weldment 05700 003 09 54 2 1 Handle 05340 001 96 30 3 1 Back panel weldment 05700 002 24 42 4 2 Panel clips 05700 033 22 95 Double Door Only Panel Clips 2 per machine 05340 003 22 95 Double Door Only Back Panel Weldment 1 per machine 05700 003 24 42 ...

Страница 43: ...37 SECTION 6 ELECTRICAL SCHEMATICS ...

Страница 44: ...Delta 5 Installation Operation Manual 7610 003 37 08 Issued 05 25 2007 Revised 03 08 2013 SECTION 6 ELECTRICAL SCHEMATICS DELTA 5 115V 50 60 HERTZ SINGLE PHASE 38 ...

Страница 45: ...39 SECTION 7 JACKSON MAINTENANCE REPAIR CENTERS ...

Страница 46: ...TH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl aol com P D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SER VICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 H...

Страница 47: ...4 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 p...

Страница 48: ...262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RE...

Страница 49: ... info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD CO...

Страница 50: ...7 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURAN...

Страница 51: ...NGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 11...

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