Jackson MSC TEMPSTAR HH Скачать руководство пользователя страница 5

PREPARATION:

Before proceeding with the start-up of the unit,

verify the following:

1. The pan strainer and pump suction strainer are in 
place and are clean.

2. The overflow tube and o-ring are installed.

3. That the wash and rinse arms are screwed securely 
into place and that their endcaps are tight. The wash 
and rinse arms should rotate freely.

POWER UP:

To energize the unit, turn on the power at the service

breaker. The voltage should have been previously verified as
being correct. If not, the voltage will have to be verified.

FILLING THE WASH TUB: 

For the initial fill, ensure that the cycle

selection switch is in the “AUTO” (automatic) position, and place
the power switch in the “ON” position. The unit will fill automati-
cally and run through a rinse cycle. Open the doors and verify that
the water level is correct. Hereafter, the water level is controlled by
the overflow tube. Verify that the drain stopper is preventing the
wash tub water from draining excessively. There may be some
slight leakage from the drain hole. Verify that there are no other
leaks on the unit before proceeding any further. The wash tub
must be completely filled before operating the wash pump to pre-
vent damage to the component. Once the wash tub is filled, the
unit is ready for operation.

WARE PREPARATION:

Proper preparation of ware will help

ensure good results and less re-washes. If not done properly,
ware may not come out clean and the efficiency of the dishma-
chine will be reduced. It is important to remember that a  dishma-
chine is not a garbage disposal and that simply throwing
unscraped dishes into the machine simply defeats the purpose
altogether of washing the ware. Scraps should be removed from
ware prior to being loaded into a rack. 

Pre-rinsing and pre-soaking are required, especially for silverware
and casserole dishes. Place cups and glasses upside down in
racks so that they do not hold water during the cycle. The dish-
machine is meant not only to clean, but to sanitize as well, to
destroy all of the bacteria that could be harmful to human beings.
In order to do this, ware must be properly prepared prior to being
placed in the machine.

DAILY MACHINE PREPARATION:

Refer to the section entitled

“PREPARATION” at the top of this page and follow the instructions
there. Afterwards, check that all of the chemical levels are correct
and/or that there is plenty of detergent available for the expected
workload.

WARM-UP CYCLES:

For a typical daily start-up, it is recom-

mended to run the machine through 3 cycles to ensure that all of
the cold water is out of the system and to verify that the unit is
operating correctly. To cycle the machine, ensure that the power
is on and that the tub has filled to the correct level. Lift the doors
and the cycle light will illuminate. When the light goes out, close
the doors, the unit will start, run through the cycle, and shut off
automatically. Repeat this two more times. The unit should now be
ready to proceed with the washing of ware.

WASHING A RACK OF WARE:

To wash a rack, open the doors

completely (being careful for hot water that may drip from the
doors) and slide the rack into the unit. Close the doors and the unit
will start automatically. Once the cycle is completed, the cycle light
will turn off, open the door (again watching for the dripping hot
water) and remove the rack of clean ware. Replace with a rack of
soiled ware and close the doors. The process will then repeat
itself.

OPERATIONAL INSPECTION:

Based upon usage, the pan

strainer may become clogged with soil and debris as the workday
progresses. Operators should regularly inspect the pan strainer to
ensure it has not become clogged. If the strainer does, it will
reduce the washing capability of the machine. Instruct operators
to clean out the pan strainer at regular intervals or as required by
work load.

SHUTDOWN AND CLEANING:

At the end of the workday, close

the doors. When the unit completes the cycle, turn the power
switch to the OFF position and open the doors. Remove and clean
the pan strainer. Remove the drain stopper from the tub and allow
the tub to drain (NOTE: The wash tank water will be hot so cau-
tion is advised). Once the wash tub is drained, remove the pump
suction strainer. Remove soil and debris from the strainer and set
to the side. Unscrew the wash and rinse arms from their mani-
folds. Remove the endcaps and flush the arms with water. Use a
brush to clean out the inside of the arms. If the nozzles appear to
be clogged, use a toothpick to remove the obstruction. Wipe the
inside of the unit, removing all soil and scraps. Reassemble the
wash and rinse arms and replace them in the unit. The arms only
need to be hand tight, do not use tools to tighten them down.
Reinstall the drain stopper and strainers and close the doors. 

WATER CONSUMPTION ISSUES AND EFFICIENCY: 

The

Tempstar HH provides you, the customer, with the ability to con-
trol the hourly rack capacity of the machine. Extending the wash
cycle to wash severely soiled ware, such as mixing bowls, does
not increase the machine’s water consumption. However, select-
ing a longer time cycle does lower the amount of dishes the
machine will be able to wash per hour. It is important for operators
to select the correct wash cycle depending on the amount of
washing required. Not every rack of dishes requires the machine
to be set on the longest wash cycle!

Using good prescrapping procedures and observing the results of
individual racks of ware, operators will soon gain the experience
and knowledge required to ensure that the dishmachine operates
at peak efficiency for your needs. Water hardness and detergent
usage will also effect the results of the dishmachine. 

It is recommended that owners and operators take the time to
carefully review this section in order to ensure that everything is
done to make sure the Tempstar HH operates at peak perfor-
mance!

OPERATION INSTRUCTIONS

3

Содержание TEMPSTAR HH

Страница 1: ...TEMPSTAR HH TEMPSTAR HH NB SERVICE M MANUAL March 26 2002 P N 7610 002 23 32 REV C Visit Jackson on the Internet at www jacksonmsc com HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES...

Страница 2: ...tilever Arm Assembly 17 Yoke Assembly 18 Door Brackets 19 Incoming Plumbing Outlet Plumbing Assembly Tempstar HH 20 Incoming Plumbing Assembly Tempstar HH NB 22 Solenoid Valve Repair Kit Vacuum Breake...

Страница 3: ...S PER MINUTE 73 FRAME DIMENSIONS WIDTH 25 3 4 DEPTH 25 1 4 HEIGHT 68 1 2 STANDARD TABLE HEIGHT 34 MAXIMUM INSIDE CLEARANCE 27 RACKS DISH 20 X 20 OPTIONAL GLASS SILVER 20 X 20 OPTIONAL ELECTRICAL REQUI...

Страница 4: ...inimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity...

Страница 5: ...through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the doors completely...

Страница 6: ...e the cam timer will move for the first 30 seconds of the wash cycle The cycle delay timer will then cause the cam timer to stop in order to increase the length of the wash cycle The red light on the...

Страница 7: ...the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace microswitch...

Страница 8: ...TH DISHTABLE 4 ALL DIMENSIONS IN INCHES 68 1 2 73 3 4 86 1 4 15 3 8 25 1 4 3 25 LEGEND A DRAIN 1 1 2 I P S B WATER INLET 3 4 I P S C ELECTRICAL CONNECTION D STANDARD WALL CLEARANCE WITH DISHTABLE IS 4...

Страница 9: ...RNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 OPENING 25 1 4 2 1 4 4 MIN 2 1 2 4 MIN 20 1 2 OPENING 25 1 4 20 1 2 3 4 1 1 2 ROLL 4...

Страница 10: ...MAIN ASSEMBLY 8 1 3 4 2 5 6 2 7 8 11 10 12 9 Represents an item not shown...

Страница 11: ...r Lower Front 5700 031 76 77 2 Glide Lower Door 5700 002 23 64 4 1 Door Lower Left Assembly 5700 002 01 32 1 Door Lower Left 5700 031 76 79 2 Glide Lower Door 5700 002 23 64 5 1 Cover Front Panel 5700...

Страница 12: ...CONTROL BOX ASSEMBLY 10 4 7 8 9 13 29 30 31 32 27 28 25 26 14 11 15 16 17 10 11 12 1 2 3 5 6 24 11 22 23 21 18 19 20 21 Represents an item not shown...

Страница 13: ...303 31 00 15 1 Contactor 2 Pole 220V 20AMP 5945 109 03 69 16 3 Screw 10 32 x 3 8 Phillips Pan Head 5305 173 26 00 17 1 Timer Cycle Delay 5945 002 13 78 18 1 Terminal Block 3 Pole 5940 011 48 27 19 1...

Страница 14: ...ong Hex 5305 274 02 00 6 2 Right Left Front Outer Door Guide 5700 031 76 85 7 2 Right Left Front Inner Door Guide 5700 031 76 82 8 2 Right Left Front Hood Support Weldment 5700 002 17 68 9 1 Left Rear...

Страница 15: ...4 21 9 10 23 21 22 14 23 17 25 26 SEE PAGE ENTITLED WASH RINSE HEATERS 16 Pump Support Bracket Complete Assembly 5700 002 00 46 Nut 1 4 20 Serrated Nut 5310 011 66 49 Pump Support Main Bracket Weldmen...

Страница 16: ...0 002 10 19 17 1 Discharge Hose 5700 011 88 24 18 1 Nipple 5700 021 34 84 19 1 Clamp Hose 5 5 8 to 6 4730 011 34 90 20 1 Probe High Water 6680 200 02 68 21 2 Thermostat Bracket 5700 011 73 72 22 1 The...

Страница 17: ...t thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation It is set for 210 F 0 or 10 F with a fixed set point This part is not adjust...

Страница 18: ...Weldment 5700 021 50 07 Suction Strain Weldment 5700 002 16 13 Suction Strain Bracket 5700 002 18 28 Rack Guide 5700 001 28 19 Rack Weldment 5700 002 01 01 Screw 10 24 x 1 2 Long 5305 173 18 00 Locknu...

Страница 19: ...CANTILEVER ARM ASSEMBLY 17 1 2 3 4 5 6 9 10 7 8 18 19 18 21 20 17 14 16 12 15 13 11 12 14 22...

Страница 20: ...Long Hex Head 5305 274 23 00 12 4 Washer 1 4 ID S S 5311 174 01 00 13 2 Sleeve Cantilever Arm 5700 000 85 69 14 4 Locknut 1 4 20 S S Low Profile W nylon Insert 5310 374 02 00 15 2 Screw 1 4 20 X 1 2...

Страница 21: ...No 1 6 Door Stop Weldment 5700 002 29 60 2 32 Locknut 1 4 20 w Nylon Insert 5310 374 01 00 3 32 Washer 1 4 20 I D 5311 174 01 00 4 6 Wear Button 5700 011 88 01 5 1 Door Stop 5700 002 00 84 6 1 Door S...

Страница 22: ...d tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected...

Страница 23: ...0 4 Adapter 3 4 Male 4730 401 11 01 11 1 Tube Copper 3 4 x 48 Long 5700 011 87 89 12 2 Elbow 3 4 90 Degree 707 Copper 4730 406 16 01 13 3 Adapter 3 4 604 2 4730 401 10 01 14 1 Tube Copper 3 4 x 3 1 4...

Страница 24: ...0 206 04 34 3 1 Nipple Brass 3 4 NPT x 3 4730 011 38 29 4 1 Union Brass 3 4 NPT 4730 212 05 00 5 3 Nipple Close Brass 3 4 NPT 4730 207 34 00 6 1 Valve Solenoid 3 4 NPT 4810 100 03 18 7 1 Tee Brass 3 4...

Страница 25: ...y Goes below the plunger O Ring 4810 100 10 18 Diaphragm Retainer Diaphragm 4810 100 10 18 Screen Retainer Mesh Screen Valve Body Complete 220 Volt Solenoid Valve Assembly Mfg No 4810 100 03 18 Coil H...

Страница 26: ...SH RINSE ARM MANIFOLD ASSEMBLIES 24 13 18 14 11 12 15 15 14 13 11 2 3 4 5 7 16 8 6 10 5 9 7 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 12 10 10 10 10 5 17 20 16 2 3 19 5 20 9 17...

Страница 27: ...Manifold 5700 111 35 03 9 1 Wash Arm Weldment 5700 021 35 93 10 5 Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 11 2 Clip Retaining Rinse Head Bushing 5340 112 01 11 12 4 Rinse Arm Washer 5330...

Страница 28: ...ER MOUNTING BOX 26 460V Transformer 5950 111 65 93 2 Amp Circuit Breaker 5925 111 64 18 Transformer Mounting Bracket 5700 031 62 82 Transformer Mounting Box 5700 002 10 01 Transformer Mounting Box Top...

Страница 29: ...Box Bottom 5700 001 21 26 Safety Door Interlock Box Cover 5700 001 21 27 Other Safety Door Interlock SDI components not shown Pipe Clamp found on the side of the machine 5700 000 35 05 Solenoid Electr...

Страница 30: ...EXHAUST FAN CONTROL OPTION 28 Delay Timer 5945 011 65 44 2 Din Rail 5700 002 36 09 Terminal Board 5940 011 84 41...

Страница 31: ...rd 5 The panel will clip in at the top inside of the unit 6 The holes in the false panel will line up with the rack assembly holes 7 Re install the screws for the rack assembly which will secure the f...

Страница 32: ...30 Tempstar HH ELECTRICAL DIAGRAM 208 230 Volt 60 Hertz Single Three Phase...

Страница 33: ...Tempstar HH ELECTRICAL DIAGRAM 460 Volt 60 Hertz Three Phase 31...

Страница 34: ...DELIME SWITCH S4 SELECTOR SWITCH CYCLE 4 S5 SELECTOR SWITCH CYCLE 3 S6 SELECTOR SWITCH CYCLE 2 S7 SELECTOR SWITCH CYCLE 1 C1 CYCLE SWITCH C2 AUTO START RESET SWITCH C3 WASH CYCLE SWITCH C4 RINSE FILL...

Страница 35: ...Tempstar HH NB ELECTRICAL DIAGRAM 460 Volt 60 Hertz Three Phase 33...

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