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GENERAL

PAGE

Specifications ...............................................................................................

Detail of Data Plate.......................................................................................

General Notes...............................................................................................

INSTALLATION

Unpacking.....................................................................................................

Plumbing Connections..................................................................................

Electrical Connections..................................................................................

Deck Mounting of the Dishmachine.............................................................

Detergent Control..........................................................................................

Installation Checklist.....................................................................................

OPERATIONAL START-UP & CHECK

Preparation...................................................................................................

Power Up......................................................................................................

Initial Fill........................................................................................................

DAILY OPERATION

Preparing the Dishes....................................................................................

Daily Machine Preparation............................................................................

Washing a Rack of Ware..............................................................................

Shut Down and Cleaning..............................................................................

TROUBLESHOOTING

................................................................................................

SERVICE PROCEDURES

..........................................................................................

DIMENSIONS

..............................................................................................................

PHOTOGRAPHS

Main Assembly Front View...........................................................................

Main Assembly Rear View...........................................................................

Control Panel Assembly...............................................................................

Incoming Plumbing Assembly......................................................................

Motor Assembly............................................................................................

Wash and Rinse Arm Assembly...................................................................

Booster Tank Assembly................................................................................

Valve Assembly............................................................................................

Complete Door Assembly............................................................................

Kick Plate Assembly.....................................................................................

Control Panel ...............................................................................................

Inside View Assembly..................................................................................

Right Side View Assembly...........................................................................

Left and Right Side Panels..........................................................................

SCHEMATIC

..............................................................................................................

TMDER SHEETS

.......................................................................................................

JACKSON MAINTENANCE AND REPAIR CENTERS

............................................

IMPORTANT INFORMATION DATA SHEET

............................................................

TABLE OF CONTENTS

Содержание JP-24BPNSU

Страница 1: ...HNICAL MANUAL DESCRIPTION OPERATION INSTALLATION AND MAINTENANCE INSTRUCTIONS June 22 2000 P N 7610 002 38 50 Visit Jackson on the Internet at www jacksonmsc com HIGH TEMPERATURE SANITIZING UNDERCOUNT...

Страница 2: ...attempted repair by unauthorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was originally intended TRAVEL LIMITATIONS Jack...

Страница 3: ...TRACT NO NSN NO OF UNITS CID APL DLA 400 90 M 1376 7320 01 144 2638 1 432100007 REMARKS DATE CERTIFICATION IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBER DLA 400 90 M...

Страница 4: ...UFACTURER Jackson MSC Inc Barbourville Kentucky 40906 PURCHASE ORDER OR CONTRACT NO DLA 400 90 M 1376 EQUIPMENT Dishmachine Model JP 24BPNSU ADDITIONAL IDENTIFICATION if any Not applicable DATE 1 Janu...

Страница 5: ...are 8 Shut Down and Cleaning 8 TROUBLESHOOTING 9 SERVICE PROCEDURES 13 DIMENSIONS 14 PHOTOGRAPHS Main Assembly Front View 15 Main Assembly Rear View 16 Control Panel Assembly 18 Incoming Plumbing Asse...

Страница 6: ...EMENTS WASH PUMP MOTOR HORSEPOWER 3 4 WATER REQUIREMENTS INLET TEMPERATURE 140 F GALLONS PER HOUR 52 3 WATER LINE SIZE I P S Minimum 1 2 DRAIN LINE SIZE I P S Minimum 1 1 2 FLOW PRESSURE P S I Optimum...

Страница 7: ...METERS SEE NOTE 1 ADDITIONAL SAFETY INFORMATION MANUFACTURER S ADDRESS INFORMATION The data plate is located standing before the unit on the right front corner directly on the shroud Under no circum s...

Страница 8: ...a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for s...

Страница 9: ...pipe It is recom mended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 PSI...

Страница 10: ...hmachine will be permanently positioned Install 3 8 stainless steel lug bolts to secure tracks and caps to the deck Drill holes into deck as shown below and insure rear holes are located 2 1 4 from th...

Страница 11: ...tergent vendor and come up with a complete train ing program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job I...

Страница 12: ...hine s data plate Has the dishmachine been properly grounded Has the dishmachine circuit breaker service breaker been sized correctly given the dishmachine s load and has it been marked clearly and id...

Страница 13: ...be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of th...

Страница 14: ...at source circuit breaker Possible Cause Action Clogged drain Remove obstruction Machine not level Level machine or increase height to the front Excessive inlet pressure Install pressure reducing valv...

Страница 15: ...n Defective solenoid valve Replace solenoid valve Probes are dirty or coated Clean probes Defective water level control Replace Limed up rinse heads or piping Delime rinse heads Clean out the rinse fe...

Страница 16: ...ction Defective water level control Replace Probes are dirty or coated Clean probes Defective thermometer Replace Defective thermostat Adjust thermostat Replace thermostat Rinse heater defective Repla...

Страница 17: ...ssible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Possible Cause Action Drain solenoid clogged Remove o...

Страница 18: ...eater contactor coil Note Wire is tagged in electrical panel 5 Drain water from booster tank 6 Remove the wires from the heater 7 Use a 1 2 socket and ratchet to remove the 4 5 16 18 hex nuts and lock...

Страница 19: ...1 2 L 2 3 4 M 4 1 4 N 13 1 4 O 33 1 4 P 24 1 4 Q 31 3 4 R 2 1 2 S 3 3 4 I J K M N O P Q R MIN WALL CLEARANCE OPTIONAL TOP SIDES B D A B E C S L G H C F DIMENSIONS Height minimum 33 1 4 Inside Clearan...

Страница 20: ...6 05 04 01 ITEM QTY DESCRIPTION MFG NO 01 1 Door Decal 9905 021 41 49 02 1 Complete Door 5700 011 39 15 03 1 Kick Plate 5700 041 86 40 04 1 Shroud 5700 031 38 15 05 1 Handle 5340 011 60 25 06 1 Contro...

Страница 21: ...MAIN ASSEMBLY REAR VIEW 16 01 08 06 05 04 03 02 01 29 28 09 27 26 25 24 23 22 21 01 20 18 17 16 15 01 13 12 11 09 10 07 22 19 14...

Страница 22: ...0 06 13 1 Valve Cover 5700 031 65 70 14 1 Bracket Valve Mounting w Tric Nuts 5700 021 66 37 15 1 Valve Assembly 115V JP 5700 031 66 26 16 1 Clamp 13 16 to 1 1 2 16 4730 719 06 09 17 2 Elbow 1 2 C to F...

Страница 23: ...24 5310 373 01 00 11 2 Bracket Thermostat Mounting 5700 011 73 72 12 1 Decal Hi Limit 9905 011 84 32 13 1 Decal Thermostat Regulating 9905 011 84 31 14 1 Bushing Snap 5975 210 03 00 15 2 End Clamp 59...

Страница 24: ...Adapter 1 2 Ftg x Male 4730 011 59 53 04 1 Valve Solenoid 1 2 115 volt 4810 100 12 18 05 1 Ball Valve Test Cock 1 4 4810 011 72 67 06 1 Tee 1 2 x 1 2 x 1 4 4730 411 25 01 07 2 Screw 6 32 x 3 8 Phillip...

Страница 25: ...e 4720 121 40 36 04 4 Hose Clamp 1 5 16 2 1 4 28 4730 719 01 37 05 4 Hose 1 1 4 x 2 1 4 Reinforced 5700 011 44 48 06 4 Locknut 1 4 20 S S 5310 374 01 00 07 4 Washer S S 1 4 20 I D 5311 174 01 00 08 1...

Страница 26: ...67 06 1 Wash Arm 5700 021 46 58 07 1 Tub and Hood Assembly 5700 041 35 47 08 1 Bearing 5700 021 35 97 09 2 Locknut 1 4 20 S S 5310 374 01 00 10 1 Door Switch 5930 303 38 00 11 2 Screw 6 32 x 1 2 5305...

Страница 27: ...700 031 38 15 04 4 Nut Hex 5 16 18 S S 5310 275 01 00 05 1 Heater 480V 4540 111 51 46 06 1 Booster Tank Weldment 5700 031 38 09 07 4 Lockwasher 5 16 Split 5311 275 01 00 08 1 Gasket Wash Heater 5330 0...

Страница 28: ...31 96 02 06 1 Cam Weldment 5700 011 65 78 07 1 Motor Peri Pump 14 RPM 4320 111 35 13 08 1 Star Washer 10 External tooth 5311 273 02 00 09 1 Terminal Ground Spade 5940 011 75 70 10 4 Screw Motor Mounti...

Страница 29: ...Seal Channel Inner Door Right 5700 031 32 91 03 1 Seal Channel Inner Door Top 5700 031 32 90 04 1 Latch Assembly 5700 011 44 41 05 2 Latch Roller 5700 011 44 38 06 1 Spring Latch 5340 011 44 39 07 1...

Страница 30: ...ut 10 32 5310 373 02 00 04 1 Door Handle 5340 011 60 25 05 1 Outer Door 5700 031 35 72 06 12 Fastener 10 32 5340 111 58 10 07 1 Right Hinge Weldment 5700 021 38 75 08 6 Screw 1 4 20 x 1 1 2 5305 011 4...

Страница 31: ...connect Power 9905 100 75 93 03 1 Dielectrical Cover Booster Tank 5700 011 40 50 04 1 Dielectric Cover Electrical Panel 5700 011 40 49 05 1 Kickplate Weldment 5700 041 86 40 06 1 Decal Elec Schematic...

Страница 32: ...2 01 16 03 1 Guage 0 100 PSI w Green Zone 5700 011 86 45 04 1 Switch ON FILL OFF DRAIN 5950 011 50 70 05 1 Delime Switch 4730 011 95 41 06 4 Circuit Breaker 2 Amp 5305 171 02 00 07 1 Thermometer Wash...

Страница 33: ...74 02 00 04 2 Rinse Arm 5700 031 38 30 05 1 Left Rack Guide 5700 031 37 89 06 1 Plug Bulk Head 4730 609 05 00 07 1 Strainer 5700 031 35 81 08 1 Ring Retaining 5340 112 01 11 09 2 Rinse Arm Washer 5330...

Страница 34: ...RIGHT SIDE ASSEMBLY 29 01 02 03 04 05 06 05 09 10 11 12 08 13 07...

Страница 35: ...r 10 32 Monel s s 5340 111 58 10 05 2 Spring Door 5340 011 44 58 06 1 Electrical Control Panel weldment 5700 031 62 94 07 4 Insert 3 8 16 5340 111 47 28 08 4 Leg Zinc 1 1 4 Leveler 3 8 Swivel 5340 108...

Страница 36: ...LEFT AND RIGHT SIDE PANELS 31 ITEM QTY DESCRIPTION MFG NO 01 1 Panel Left Side 5700 041 38 08 02 1 Panel Right Side 5700 041 38 37 03 12 Screw 10 32 x 1 2 Phillips Truss Head 5305 011 39 36 01 02 03...

Страница 37: ...32 JP 24BPNSU ELECTRICAL DIAGRAM 460 VOLT 60 HERTZ 3 PHASE...

Страница 38: ...5510H FOR MAILING CLASSIFIED TMDERS 3 Submit TMDERS at web site http nsdsa nswses navy milor mail 1 PUB NO 2 VOL PART 3 REV NO DATE OR TM CH NO DATE 4 SYSTEM EQUIPMENT IDENTIFICATION 5 TITLE 6 REPORT...

Страница 39: ...34 FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE Official Business COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043 4307 FOLD HERE NAVSEA 4160 1 REV 2 99 BACK...

Страница 40: ...NST 5510H FOR MAILING CLASSIFIED TMDERS 3 Submit TMDERS at web sitehttp nsdsa nswses navy milor mail 1 PUB NO 2 VOL PART 3 REV NO DATE OR TM CH NO DATE 4 SYSTEM EQUIPMENT IDENTIFICATION 5 TITLE 6 REPO...

Страница 41: ...36 FOLD HERE DEPARTMENT OF THE NAVY PLACE POSTAGE HERE Official Business COMMANDER NSDSA CODE 5E30 NAVSURFWARCENDIV 4363 MISSILE WAY PORT HUENEME CA 93043 4307 FOLD HERE NAVSEA 4160 1 REV 2 99 BACK...

Страница 42: ...Inc 24 650 S Grand Avenue Suite 111 Santa Ana CA 92705 714 542 1798 800 540 0719 714 542 4787 fax GCS Service Inc 52 360 Littlefield S San Francisco CA 94080 650 635 0720 800 969 4427 650 871 4019 fa...

Страница 43: ...Drive St Louis MO 63123 314 638 7444 800 284 4427 314 638 0135 fax INDIANA Commercial Parts and Service 5310 E 25th Street Indianapolis IN 46218 317 545 9655 800 727 8710 317 549 6286 fax IOWA Goodwi...

Страница 44: ...ial Parts Service 5755 Gallant Drive Jackson MS 39206 601 956 7800 800 274 5954 601 956 1200 fax Commercial Parts Service 3717 Cherry Road Memphis TN 38118 901 366 4587 800 262 9155 901 366 4588 fax M...

Страница 45: ...Drive Raleigh NC 27603 919 779 2266 919 779 2224 fax Whaley Foodservice Repairs 6418 101 Amsterdam Way Wilmington NC 28405 910 791 0000 910 791 6662 fax NORTH DAKOTA GCS Metro Service Inc 2857 Louisi...

Страница 46: ...fax Commercial Parts Service 748 Fesslers Lane Nashville TN 37210 615 244 8050 800 831 7174 615 244 8885 fax Commercial Appliance Service 919 8th Ave South Nashville TN 37203 615 254 0906 800 476 090...

Страница 47: ...thorized Factory Service Inc Rt 1 Box 288 S Charleston WV 25312 304 344 8225 800 654 4606 304 344 8248 fax WISCONSIN Appliance Service Center Inc 2439 Atwood Avenue Madison WI 53704 608 246 3160 800 2...

Страница 48: ...es 6271 15 Dorman Road Missisauga OT L4V1H1 905 677 1580 800 661 2500 905 677 2863 fax Choquette CKS 8487 19th Avenue Montreal QU H1Z4J2 514 722 2000 800 361 7681 Quebec 514 722 5050 fax Service D Equ...

Страница 49: ...IMPORTANT INFORMATION DATA SHEET 44 Model Serial No Installation Date Service Rep Name Phone No Notes...

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