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Plasma 33 H 

 

Operating Manual 

 

Page 3 

2.4  Electrical hazard 

 
Plasma cutting is carried out  under high-tension conditions which  require utmost precau-
tion.  
 
Any  defective  or  damaged  parts  on  the  torch  must  be  replaced  immediately.  When  ex-
changing a part, always disconnect the unit (master switch in pos. 0). Only original spare 
parts may be used on the torch.

 

 
If any insulation damage is found on the hose pack or on the torch head, the operation of 
the unit is to be discontinued until the damage has been repaired. 
 
 

2.5  Further conditions and provisions 

 
Apart from the instructions given in this operating manual, the general safety standards, in 
particular the rules for prevention of accidents 
 

BGV A2 (electrical installations and operating supplies) and 

BGV D1 (welding, cutting and related working processes). 

 

These rules may be obtained from 
 
 

 

 

Carl Heymanns-Verlag KG (publisher) 

 

 

 

Luxemburgerstraße 449 

 

 

 

50939 Köln 

 
Furthermore, we point out that in some operative ranges where, despite the observance of  
radiation  limits,  this  cutting  unit  can  cause  electromagnetic  interferences  which  are  the 
responsibility of the user.  
This  means  that  in  the  domain  of  hospitals,  for  instance,  the  function  of  electromedical 
units, data-processing equipment and the like (ECG, PC etc.) may be impaired. 
Before  putting  the  cutting  unit  into  service,  please  make  sure  to  inform  the  authorities  in 
charge of the above mentioned equipment. If you wish to apply for a special authorization 
as  provided  by  the  Law  on  Electromagnetic  Compatibility  of  Technical  Equipment,  §3 
section  4,  regarding  the  use  of  this  cutting  unit,  please  address  to  your  competent 
Authority. 
 
If you wish to use the cutting unit in domestic areas, special precautions have to be taken  
as well. 
 
Adequate  assistance  in  evaluating  the  operative  range  and  minimizing  electromagnetic 
interferences  (eg.  use  of  screening  lines)  may  be  obtained  from  the  Electromagnetic 
Compatibility Standards for Arc Welding Systems. 
 
See EN 50 199, annex A1 and A2. 
 
 

Содержание Plasma 33 H

Страница 1: ...Plasma Cutting Unit Plasma 33 H...

Страница 2: ...ent work with the Plasma 33 H cutting unit Please read the instructions carefully prior to initial operation of the unit The information contained in this manual should be made available to all operat...

Страница 3: ...e corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting Unit Type of unit Plasma 33 H Relevant EMC recommendation 89 336 EEC EC recommendations modified by recommen...

Страница 4: ...rvice and Maintenance 8 9 Functional description of the control PCB 9 10 Error messages of the control PCB 10 11 Trouble Shooting 11 12 Spare Parts 12 13 Spare parts torch PSB 31 HF S 14 14 Circuit di...

Страница 5: ...l from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up is...

Страница 6: ...preferably fitted below the cutting zone should be provided The cutting area of the workpiece has to be cleaned and free of solvants and degreasing agents to prevent the formation of toxic gas The use...

Страница 7: ...e 449 50939 K ln Furthermore we point out that in some operative ranges where despite the observance of radiation limits this cutting unit can cause electromagnetic interferences which are the respon...

Страница 8: ...g as plasma gas and for another as a cooling medium for the torch body to protect against high thermic load HF ignited pilot arc A pilot arc which is initiated by a high frequency spark starter ensure...

Страница 9: ...A 92 V Max cutting thickness quality cut 7 mm severance cut 10 mm System of protection IP 23 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 350x230x350 Weight 30kg Compressed air s...

Страница 10: ...ressure Pay attention to a sufficient pressure and a sufficient flow quantity of the pressure air supply Besides the air must be as free as possible from oil and water Warning The water tanks must be...

Страница 11: ...e pilot arc is ignited When the pilot arc touches the workpiece the cutting arc arises If the cutting arc does not arise the pilot arc automatically switches off after ca 2 seconds Warning Don t repea...

Страница 12: ...hold the manual cutting torch sloped and then change into vertical position in order to reduce spatter formation on the plasma nozzle 8 Service and Maintenance This cutting unit should be serviced in...

Страница 13: ...unctions The LED D2 5V indicates the correct voltage on the PCB The LED D3 OK shows the normal function of the microprocessor The LED D4 BT shows the function of the torch trigger and the possible err...

Страница 14: ...ight Torch trigger is pressed Error functions 1x flash The cutting transformer has turned off no cutting current 2x flash The reed contact has turned off no cutting current 3x flash Reed contact is fa...

Страница 15: ...p insufficient pressure remove shortage of comes on when torch air supply compressed air trigger is pushed overheating of the unit is ready for work machine again after ca 5 minutes if fan is running...

Страница 16: ...Plasma 33 H Operating Manual Page 12 12 Spare Parts Picture 12 1 Sideview...

Страница 17: ...g in socket green 712 024 002 Bulb 24 V 463 024 012 17 Main switch M225 645235 440 220 033 Grip for main switch 440 225 051 18 Housing bonnet 715 021 007 Case handle 305 179 005 19 2 channel blade ter...

Страница 18: ...742 0011 12 2 Insulating sleeve for HF version 742 0038 17 Cap 742 0004 18 Spring 742 0089 21 Safety clamp cpl 742 0099 30 Handle with single action switch 742 0044 consisting of Handle left and right...

Страница 19: ...3 14 workpiece torch 06 02 04 K1 14 H1 H2 Mains lamp Malfunction lamp A1 A2 A3 C1 Ignition unit SIG 3 6 HF terminating PCB P1 H Capacitor 2 2 F 250V F1 F2 Fuse PCB PL 3 S1 Torch trigger Thermal switch...

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