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FAQS

HANDBOOK_

FAQ_

The actuator moves and then stops. The operating LED ﬂashes red or green (see status LED).

»» High torque on the valve due to not removed end stops or solids in the valve. Valve must be checked!

»» Model size of the actuator is too small.

The actuator is in position „open“ but the valve is closed or half opened.

»» Actuator is mounted on the valve with a wrong angle. Dismount, turn the actuator in manual mode to
correct angle, mount it.

The limit switches for end position feedback do not work.

»» Check the wiring. Check the adjustment of the cams so that they trigger shortly before reaching the end
position.
»» In load-free interrogation of the limit switch, soot is formed inside. Actuator with gold contact switches
are to be used.

The actuator moves, but the valve does not.

»» The connection between actuator and valve is damaged or incorrectly dimensioned.

For other malfunctions, please contact our technical service department.

INDEX

Содержание J4C S20

Страница 1: ...www jjbcn com HANDBOOK J J BCN INTERNACIONAL S A...

Страница 2: ...isual Position Indicator Emergency Manual Override Facility Adjustment of the Cams Table of Consumptions External Connecting Diagram Actuator Operational Status 03 Datasheet J4C 20 J4C 35 J4C 55 J4C 8...

Страница 3: ...OK_ACTUATOR PART LIST 03 INDEX MODELS S20 S35 S55 S85 B20 B35 B55 B85 H20 H35 H55 H85 Position indicator Volt free contact plug Automatic manual lever visual control of operation ISO multi ange Power...

Страница 4: ..._ACTUATOR PART LIST 04 INDEX MODELS S140 S300 B140 B300 H140 H300 Position indicator Volt free contact plug visual control of operation Power supply plug ISO multi ange Automatic manual lever Manual o...

Страница 5: ...or housing with a screw Do not over tight the screw 8 when assembling Max 0 5Nm 1 Gasket 2 Terminal strip 3 Cable xing screws 4 Housing 5 Washer 6 Grommet 7 Gland nut 8 Fixing screw 9 Washer 10 Gasket...

Страница 6: ...7 7 Maximum torque break 8 Actuator serial number 9 Bar code of the serial number 10 Actuator Series 11 Working angle 12 Duty 75 Example S20 Model Maneuver time 10sec Time between maneuvers 3 3 sec 13...

Страница 7: ...cator comprises a black base with a yellow insert that shows both the position and direction of rotation Fig 6 The open and close positions have the following logos molded into the top cover OPEN 90 a...

Страница 8: ...as this will allow its internal mechanism to become loose and will cause irreparable damage to the actuator s gearbox Removing this screw will invalidate the warranty When AUTO position is selected Th...

Страница 9: ...rom MAN mode to AUTO Deactivate the supply voltage for a few seconds which resets the actuator and it could operate automatically again Under normal conditions the actuator may only be operated with t...

Страница 10: ...adjust the open position 3 Cam 3 is to adjust the close position con rmation 4 Cam 4 is to adjust the open position con rmation To ensure that the position con rmation works adjust the con rmation ca...

Страница 11: ...on cams 2 and 4 The cam 4 con rmation must press the lever of the micro switch a bit earlier than the cam 2 1 To adjust the close position at less than 00 Turn the wrench to clockwise direction cams 1...

Страница 12: ...HANDBOOK_J4C SERIES 12 INDEX TABLE OF CONSUMPTIONS...

Страница 13: ...HANDBOOK_J4C SERIES 13 INDEX TABLE OF CONSUMPTIONS...

Страница 14: ...wer supply plug A VDC 2 WIRES Grey plug PIN 2 Positive PIN 3 Negative Close PIN 2 Negative PIN 3 Positive Open B Volt free contact plug PIN 1 PIN 2 Close PIN 1 PIN 3 Open J4C 20 85 J4C 140 300 POSITIO...

Страница 15: ...al status is shown by di erent LED colors Without power supply In open position In close position Opening Closing Torque limiter function on moving from close to open Torque limiter function on moving...

Страница 16: ...r function on moving from open to close Actuator in MANUAL mode Exceeded time The actuator has stopped no close no open position In middle position Actuator without power working with the BSR NO syste...

Страница 17: ...y Main external shaft Anticorrosive polyamide External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electr...

Страница 18: ...J4C 20 SIZES HANDBOOK_DATASHEET J4C 20 _18 INDEX...

Страница 19: ...BOOK_DATASHEET J4C 20_19 INDEX EhD K Yh Ed dz W W W W W DD W W W W W EhD K Yh Ed dz W DD W W W W W W W DD W EhD K Yh Ed dz W DD W W W W W W W 6 12 25 7 18 17 7 9 10 11 14 20 23 4 4 24 1 2 3 5 4 19 21...

Страница 20: ...Exploded View HANDBOOK_DATASHEET J4C 20_20 INDEX NUM K Yh Ed dz W W W W W W W W W NUM K Yh Ed dz W W W W W W W W 30 27 28 29 31 32 33 42 36 33 41 37 38 39 36 33 34 35 36 31 40 26...

Страница 21: ...View HANDBOOK_DATASHEET J4C 20_21 INDEX 49 55 45 48 62 43 51 53 60 50 46 44 47 44 50 49 57 54 59 56 58 61 52 44 EhD K Yh Ed dz W dzW W dzW W W W W W EhD K Yh Ed dz DD DD W W W W W EhD K Yh Ed dz W W W...

Страница 22: ...body Main external shaft stainless steel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric mo...

Страница 23: ...J4C 35 SIZES HANDBOOK_DATASHEET J4C 35 _23 INDEX...

Страница 24: ...Exploded View HANDBOOK_DATASHEET J4C 35_24 INDEX 26 21 19 8 24 4 5 7 15 14 13 12 9 10 11 7 4 4 23 18 17 20 25 2 1 3 7 22 6 16 J4C 35...

Страница 25: ...Exploded View HANDBOOK_DATASHEET J4C 35_25 INDEX 39 33 37 27 28 29 30 32 33 34 42 33 35 36 41 32 34 38 40 34 31...

Страница 26: ...Exploded View HANDBOOK_DATASHEET J4C 35_26 INDEX 58 60 48 48 43 44 45 46 47 46 47 53 55 50 51 49 60 54 61 59 64 62 63 57 56 52 J4C 35...

Страница 27: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Страница 28: ...J4C 55 SIZES HANDBOOK_DATASHEET J4C 55 _28 INDEX...

Страница 29: ...Exploded View HANDBOOK_DATASHEET J4C 55_29 INDEX 7 2 10 17 15 14 8 2 12 13 3 6 16 11 9 27 10 24 4 23 21 5 1 25 22 2 18 26 19 20...

Страница 30: ...Exploded View HANDBOOK_DATASHEET J4C 55_30 INDEX J4C 55 29 31 45 46 28 30 43 42 44 41 40 39 38 36 35 36 35 37 34 33 32 30...

Страница 31: ...Exploded View HANDBOOK_DATASHEET J4C 55_31 INDEX J4C55 50 54 48 49 51 64 63 59 62 61 59 56 55 53 52 62 58 62 60 57 47...

Страница 32: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Страница 33: ...J4C 85 SIZES INDEX HANDBOOK_DATASHEET J4C 85_33...

Страница 34: ...Exploded View HANDBOOK_DATASHEET J4C 85_34 INDEX 26 21 1 2 3 4 5 24 5 6 8 7 13 12 11 10 22 23 20 19 8 17 16 15 14 9 25 5 18...

Страница 35: ...Exploded View HANDBOOK_DATASHEET J4C 85_35 INDEX...

Страница 36: ...Exploded View HANDBOOK_DATASHEET J4C 85_36 61 53 48 49 50 51 67 66 68 63 57 65 64 62 63 62 60 56 52 54 55 58 59 62 INDEX...

Страница 37: ...ain external shaft stainless steel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24...

Страница 38: ...J4C 140 SIZES INDEX HANDBOOK_DATASHEET J4C 140_38...

Страница 39: ...Exploded View HANDBOOK_DATASHEET J4C 140_39 INDEX 12 22 21 1 2 4 6 4 5 3 7 8 9 10 11 15 14 13 16 20 19 18 17 23 8 33 32 31 30 29 28 22 27 26 25 24 4...

Страница 40: ...Exploded View HANDBOOK_DATASHEET J4C 140_40 46 37 52 35 51 50 49 34 40 39 41 42 41 42 44 43 45 35 53 47 38 48 36 INDEX...

Страница 41: ...Exploded View HANDBOOK_DATASHEET J4C 140_41 76 67 77 J4C 140 54 55 56 57 58 59 60 62 63 65 64 66 61 68 69 70 71 72 59 56 73 74 56 75 56 56 70 INDEX...

Страница 42: ...teel External screws stainless steel Gears Steel and polyamide Visual position indicator Polyamide Dome Polycarbonate Adjustable internal cams Polyamide Electric motor 24VDC Brushless motor Insulation...

Страница 43: ...J4C 300 SIZES HANDBOOK_DATASHEET J4C 300_43 INDEX...

Страница 44: ...Exploded View HANDBOOK_DATASHEET J4C 300_44 3 27 9 30 18 19 24 5 6 26 23 20 21 22 25 17 29 32 15 10 27 4 11 13 1 8 16 31 7 14 12 6 6 2 33 28 J4C 300 INDEX...

Страница 45: ...Exploded View HANDBOOK_DATASHEET J4C 300_45 53 34 49 52 51 42 41 39 36 50 35 42 38 48 35 45 46 40 41 44 43 47 37 INDEX...

Страница 46: ...Exploded View HANDBOOK_DATASHEET J4C 300_46 72 66 62 55 75 56 73 58 54 60 64 76 70 56 69 71 65 56 67 61 J4C 300 57 68 77 59 59 74 71 63 56 56 INDEX...

Страница 47: ...04 Electric actuators with POSITIONER DPS J4C 20 85 SPECIFICATIONS HANDBOOK_Optios DPS_47 INDEX...

Страница 48: ...on Con gurations set up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are available to work with but they shoul...

Страница 49: ...PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTER 3 C...

Страница 50: ...SPECIFICATIONS INDEX DPS J4C 140 300 HANDBOOK_Optios DPS_50 F S Full scale...

Страница 51: ...ion Con gurations set up by using DIPs should have the same Input and Output Signal I e If Set up Input signal 4 20mA Output signal 4 20 mA Other possibilities are avalilable to work with but they sho...

Страница 52: ...PIN1 neutral and PIN2 phase VDC PIN1 negative and PIN2 positive VERY IMPORTANT BEFORE CONNECTING A PLUG TO THE ACTUATOR CHECK THAT THE VOLTAGE IS THE SAME AS THE ONE SPECIFIED ON THE LABEL CARTER 3 B...

Страница 53: ...OPTIONS BSR BSR J4C 20 85 HANDBOOK_Optios BSR_53 SPECIFICATIONS INDEX...

Страница 54: ...failure we need the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply fail ure we need the actuator go to...

Страница 55: ...BSR J4C 140 300 HANDBOOK_Optios BSR_55 SPECIFICATIONS INDEX...

Страница 56: ...y failure we need the actuator go to the CLOSE position we need to put the jumper 1 on the SELDIR position NO or NC Set Up NO Set Up NO If in case of a power supply failure we need the actuator go to...

Страница 57: ...tion of the actuator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to o...

Страница 58: ...ove the sleeve 1 and leave the Oring inside Introduce the sleeve in hole A and press it until is fully inside Fig A introduce the cap in hole B and press it until it is fully inside Fig B sleeve O rin...

Страница 59: ...12B 13 Carefully insert the position indicator matching its inner key with the cleft of the shaft Fig 13 14 In order to set the actuator up use the DIPs shown in picture Fig 14 Put DIP 1 in ON positi...

Страница 60: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT DPS_60 INDEX...

Страница 61: ...tion of the actuator to establish a uniform relation The analogical inputs are sent to the CPU where they are processed for his continuous comparison with the position of the actuator this allows to o...

Страница 62: ...he actuator PCB Fig 5A 5B 5C 5 Carefully remove the position indicator Fig 6 6 Fix the plastic column B on the base plate by using 2 sheet metal xing screws D Fig 7A 7B 7C 7 Take the DPS cover A and c...

Страница 63: ...connectors together with its rubber joints and x them to the cover by using the screws Fig 18 20 Remove the wiring label from the actuator and replace it by the one inside the kit box F 21 Fill in th...

Страница 64: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT DPS_64 INDEX...

Страница 65: ...NO when there is a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable po...

Страница 66: ...tery pack C on the lower battery support B Fig 7B The battery cables should remain on the bottom part Put the cables as shown in the picture Fig 7A 7 Connect the battery cables to the BSR PCB A as per...

Страница 67: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT BSR_67 INDEX...

Страница 68: ...when there is a power supply failure Inside of the housing there are a BSR print circuit board and a battery pack which is kept in continuous charge In case of the valve is not in the preferable posi...

Страница 69: ...orts B as per picture Fig 7A 7B 7 Fix the battery supports B with the sheet metal xing screws D Fig 8A 8B 8 Connect the battery cables to the BSR PCB A as per Fig 8C 9 Put both battery cables C togeth...

Страница 70: ...ASSEMBLY INSTRUCTIONS HANDBOOK_KIT BSR_70 INDEX...

Страница 71: ...INTERFACE KIT cable we stablish communication with the actuator read parameters and change the set up values https www dropbox com sh 4qgczg8zspwtehc AABD0TkZouJ2 DXxidzk8Jera dl 0 1 Download the le...

Страница 72: ...HANDBOOK_KIT INTERFACE_72 5 3 Click on Next 5 4 Click on Next 5 6 Cick on Restart 5 5 Click on Next 6 The Program set up is nished 7 Go to Inicio Todas la aplicaciones and in le 8 Open INDEX...

Страница 73: ...he INTERFACE cable inside the KIT box 2 Before connecting it to a J4C actuator remove the cover of the actuator and connect one of the Interface cable sides as per our image 1 Then connect the other c...

Страница 74: ...HANGE LENGUAGE chose the language and click on CONTINUE If you click on PARAMETERS the following screen willopen showingtheactuatorparameters loaded during the mass production process Short explanatio...

Страница 75: ...ition The user wants to move the actuator manually Power On Number of times the actuator remains without Power Supply BSR Number of times the actuator has been activated by using the BSR system due to...

Страница 76: ...ON The actuator is working the same way as when using the INPUT OUTPUT option but in case of a mA of V signal failure the actuator would stop remaining in the same position as it was prior to the sign...

Страница 77: ...actuator at an intermediate position Click on ACTUAL STATUS the screen will show the actuator status green light Click on MEN PRINCIPAL to go back to the home menu Click on POWER SUPPLY CONFIGURATIONS...

Страница 78: ...his system appears in our catalogue as a factory option From our mobile phone or tablet we could order our actuator to open close or stop we could be informed about errors or incidences etc The commun...

Страница 79: ...larm mails Wireless system Plug and play Each device could be operated manually Could be seen from the cntrol panel tablet mobile PC either inside or outside of the plant Fast and exible starting by 3...

Страница 80: ...06 CERTIFICATIONS HANDBOOK_CERTIFICATIONS_80 IP Applus ATEX JM Madariaga EMS LG Assaigs i Invest EMC Reach Certi cate of Compliance Rohs Certi cate of Compliance Certi cados CE ISO 9001 2000 INDEX...

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Страница 87: ...N THE PLACEMENT OF THE INSTALLATION AND DOES NOT COVER INDEMNIFICATIONS OR OTHER EXPENSES The warranty will be void if the device has been open if the defects are the result of the misuse or if our pr...

Страница 88: ...nd solar radiation If a storage is not possible under the described conditions the built in control room heater has to be wired actively For this purpose the actuator must be connected to the mains vo...

Страница 89: ...easures Check the correct function of the safety devices e g Emergency Stop Switch Safety valves etc Provide for adequate vibration isolation Vibrations can cause damage depending on the type or reson...

Страница 90: ...ng angle Dismount turn the actuator in manual mode to correct angle mount it The limit switches for end position feedback do not work Check the wiring Check the adjustment of the cams so that they tri...

Страница 91: ...HANDBOOK_CONTACT_91 www jjbcn com J J BCN INTERNACIONAL SA Pol gon Industrial Sud Carrer de l Orfe Catal 7 08440 Cardedeu Barcelona Spain 34 93 871 33 04 info jjbcn com 11 CONTACT INDEX...

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