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IWAKI Hicera Pump

V series

Instruction Manual

T607-1 '10/08

( )Country codes

IWAKI CO.,LTD.

6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan

TEL:(81)3 3254 2935 FAX:3 3252 8892(http://www.iwakipumps.jp)

Australia IWAKI Pumps Australia Pty. Ltd.

TEL : (61)2 9899 2411 FAX : 2 9899 2421

Italy

IWAKI Italia S.R.L.

TEL : (39)0444 371115 FAX : 0444 335350

Austria

IWAKI EUROPE GmbH

TEL : (49)2154 92540 FAX : 2154 9254 48

Korea

IWAKI Korea Co.,Ltd.

TEL : (82)2 2630 4800 FAX : 2 2630 4801

Belgium IWAKI Belgium n.v.

TEL : (32)1367 0200

FAX : 1367 2030

Malaysia IWAKIm Sdn. Bhd.

TEL : (60)3 7803 8807 FAX : 3 7803 4800

China

IWAKI Pumps (Shanghai) Co., Ltd.

TEL : (86)21 6272 7502 FAX : 21 6272 6929

Norway

IWAKI Norge AS

TEL : (47)23 38 49 00 FAX : 23 38 49 01

China

IWAKI Pumps (Guandong) Co., Ltd.

TEL : (86)750 3866228 FAX : 750 3866278

Singapore IWAKI Singapore Pte. Ltd.

TEL : (65)6316 2028 FAX : 6316 3221

China

GFTZ IWAKI Engineering & Trading (Guangzhou)

TEL : (86)20 8435 0603 FAX : 20 8435 9181

Spain

IWAKI Iberica Pumps, S.A.

TEL : (34)943 630030 FAX : 943 628799

China

GFTZ IWAKI Engineering & Trading (Beijing)

TEL : (86)10 6442 7713 FAX : 10 6442 7712

Sweden

IWAKI Sverige AB

TEL : (46)8 511 72900 FAX : 8 511 72922

Denmark IWAKI Nordic A/S

TEL : (45)48 24 2345 FAX : 48 24 2346

Switzerland IWAKI (Schweiz) AG

TEL : (41)26 674 9300 FAX : 26 674 9302

Finland

IWAKI Suomi Oy

TEL : (358)9 2745810 FAX : 9 2742715

Taiwan

IWAKI Pumps Taiwan Co., Ltd.

TEL : (886)2 8227 6900 FAX : 2 8227 6818

France

IWAKI France S.A.

TEL : (33)1 69 63 33 70 FAX : 1 64 49 92 73

Taiwan

IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd.

TEL : (886)3 573 5797 FAX : (886)3 573 5798

Germany IWAKI EUROPE GmbH

TEL : (49)2154 9254 0 FAX : 2154 9254 48

Thailand IWAKI (Thailand) Co.,Ltd.

TEL : (66)2 322 2471 FAX : 2 322 2477

Holland IWAKI EUROPE NL Branch

TEL : (31)547 293 160 FAX : 547 292 332

U.K.

IWAKI Pumps (UK) LTD.

TEL : (44)1743 231363 FAX : 1743 366507

Hong Kong IWAKI Pumps Co., Ltd.

TEL : (852)2 607 1168 FAX : 2 607 1000

U.S.A.

IWAKI AMERICA Inc.

TEL : (1)508 429 1440 FAX : 508 429 1386

Indonesia IWAKI Singapore (Indonesia Branch)

TEL : (62)21 690 6606 FAX : 21 690 6612

Vietnam IWAKI pumps Vietnam Co.,Ltd.

TEL : (84)613 933456 FAX : 613 933399

Содержание Hicera V Series

Страница 1: ...gzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB...

Страница 2: ...p Contents Important instructions 1 Safety instructions 2 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Specification 8 Installation 1 Before installation 10 2 Installation Pip...

Страница 3: ...jury or property damage Observe the instructions accompanied with WARNING or CAUTION in this manual These instructions are very important for protecting users from dangerous situations The symbols on...

Страница 4: ...r than those clearly specified may result in a personal injury or property damage Do not remodel the pump A remodelled pump will not be warranted Also we are not responsible for a personal injury or p...

Страница 5: ...n this manual in dismantlement work Do not dismantle the pump beyond the extent of instructions in this manu al Limitations on working and storage areas Do not install or store the pump in the followi...

Страница 6: ...s dry Do not wet electric parts or wiring Risk of fire or electrical shock Install the pump free from liquid spill Ventilation Poisoning may result when handling a harmful liquid Keep good ventila tio...

Страница 7: ...5 Outline 1 Unpacking Inspection 6 2 Product outline 6 3 Model code 7 4 Specification 8...

Страница 8: ...wet ends such as a plunger a cylinder and other related parts The plunger reciprocates and rotates in the cylinder where liquid is taken in from a suction line and then delivered to a discharge line...

Страница 9: ...iC SiC SUS304 V 15 15SSP 15 SiC SiC SUS304 Equipped V 15 Pump head material code L SCS14 Lost wax casting for the V 05 10 S SUS304 machining for the V 15 b Joint 1 6mm SUS tube joint V 05 10 2 10mm SU...

Страница 10: ...0 5 13 SUS tube joint Induction motor 100VAC 40W 8 0 V 15 S3F5 1 5 290 348 841 1009 0 3 V 15 S3G5 1 3 483 580 1400 1682 0 2 Either A AL2O3 AL2O3 or S SiC SiC comes in Performance values in the above...

Страница 11: ...9 Installation 1 Before installation 10 2 Installation Piping Wiring 12...

Страница 12: ...20 the maximum stroke length Run the pump in this condition to expel air from the pump and tubing 4 Temperature influence A flow rate liquid viscosity vapour pressure and corrosion resistance changes...

Страница 13: ...ature exceeds 40 C or ambient humidity exceeds 85 RH Do not wet the pump or an electrical leak or a fire may result 8 Earthing Be sure to earth the pump Install an earth leak age breaker as necessary...

Страница 14: ...When installing the pump be careful not to impact the pump A strong impact may adversely affect pump performance The pump can be mounted either verti cally or horizontally A flow direction can be reve...

Страница 15: ...an imperfect suction line connec tion entrains air and reduces performance 3 Select tubes in accordance with an inlet and an outlet bore A tube should be resistant to both the specified pressure and t...

Страница 16: ...14 Operation 1 Operation 15...

Страница 17: ...g abnormality turn off power and solve the cause of abnormality Refer to Troubleshooting section 5 Operation Make sure air has been expelled from the pump and a tub ing system completely If not an acc...

Страница 18: ...l noise or vibration occurs They are signs of abnormal operation Visual or audio inspection Place a rubber plate beneath the pump base to reduce noise or oscillation as necessary 3 Air ingress from pu...

Страница 19: ...17 Maintenance 1 Disassembly Assembly 18 2 Troubleshooting 24 3 Dimensions 25 4 Wear parts 27...

Страница 20: ...bearing 1 4 Cap nut 1 SUS303 17 Cap 1 5 Tube joint 2 SUS316 18 Lock lever 1 Zn 6 Joint seal 2 PTFE 19 Lock bar 1 7 Head seal 1 PTFE 20 Hex sock head bolt with sw 1 SUS304 8 Lip seal 3 PTFE 21 Back se...

Страница 21: ...4 Loosen the hex sock head bolt 20 via the hole beneath the base 13 and unfix the connection between the pump head 3 and the mounting plate 14 5 Take out the pump head 3 from the drive joint ass y 103...

Страница 22: ...e and clean the plunger with benzine or thinner after this process 4 Hold the plunger pin and pass the plunger 1 through the cylinder 2 rotating it from side to side 5 Tighten the cap nut 4 to the pum...

Страница 23: ...er 1 SUS304 4 Head cover 1 SUS304 18 Pump base 1 SPCC 5 Head seal 1 PTFE 19 Angle scale 1 PE 6 Tube joint 2 SUS316 20 Nut with pw sw 1 SUS304 7 Joint seal 2 PTFE 21 Hex sock head bolt with sw 4 SUS304...

Страница 24: ...y 14 5 Pull out the plunger ass y 1 by rotating it in the cylinder 2 Do not roughly withdraw the ass y or lip seals may be damaged 6 Remove four pumphead mounting screws 24 on the pump frame 12 to sep...

Страница 25: ...the pump head 3 to softly hold the cylinder 6 Place the head seal 5 on the top of the cylinder on its concave side and fasten the head cover 4 to the pump head 3 by 15kgf cm Do not tighten the head c...

Страница 26: ...speed A lip seal is crushed Replace as necessary A suction line is crushed Replace as necessary Significant vibration or noise Motor failure winding disconnection or capacitor failure Replace motor Dr...

Страница 27: ...25 Maintenance 3 Dimensions V 05 10 15W induction motor V 05 10 25W induction motor 238 or 248 NOTE2 112 or 122 NOTE1 248 or 259 NOTE4 122 or 133 NOTE3...

Страница 28: ...TE2 238mm for the gear ratio of 1 3 1 15 248mm for the gear ratio of 1 30 1 150 NOTE3 122mm for the gear ratio of 1 3 1 15 133mm for the gear ratio of 1 30 1 150 NOTE4 248mm for the gear ratio of 1 3...

Страница 29: ...Parts Lip seal Joint seal Head seal Back seat Life 2000hr Each maintenance Each maintenance Each maintenance Q ty 3 2 1 1 V 15 Parts Lip seal Joint seal Head seal Seal stopper Life 2000hr Each mainte...

Страница 30: ...28...

Страница 31: ...29...

Страница 32: ...gzhou TEL 86 2084350603 FAX 2084359181 Spain IWAKI Iberica Pumps S A TEL 34 943630030 FAX 943628799 China GFTZIWAKIEngineering Trading Beijing TEL 86 1064427713 FAX 1064427712 Sweden IWAKI Sverige AB...

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