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SPLIT CASE PUMP MODULE

 

Page 7-2

 

 

 

 

15 July, 2019

 

IVEK Corp.

 

P07R002P

 

7. 

SPLIT CASE PUMP MODULE

 

 

 

7.1 

DESCRIPTION (Figure 7.1) 

 

The Split Case Pump Module, hereafter referred to as Pump Module, is comprised of a ceramic piston and cylinder set, 
two castellated sleeves and a split case assembly. Certain components of the Pump Module are in the direct liquid path. 
The Pump Module has been designed to be easily disassembled and detached from the Motor/Base Module for ease of 
cleaning, decontamination and sterilization.

 

 

The  Pump  Module's  piston/cylinder  set  provides  positive  liquid  displacement.  Table  7.1  describes  the  total  volumetric 
output of this pump.

 

 

WARNING

 

 

Never remove a safety cover while the motor is running. Moving parts are located under these covers. Physical 
harm to individuals is possible.

 

 

7.2 

OPERATION 

 

When the Pump Module is mounted on the Motor/Base Module, the piston is driven by a spherical bearing mounted within 
a  rotating  spindle. This  drive  arrangement  imparts  both reciprocating  and  rotary  motion  to the  piston.  The  magnitude  of 
the piston's stroke is adjustable by varying the angle of the axis of the pump head relative to the axis of the motor drive 
shaft. This displacement range is infinitely adjustable within the pump specifications (refer to Table 7.1). The displacement 
adjustment is easily made and recorded as a setting taken from the Motor/Base Module's vernier scale. Repeatability of 
0.1% is obtainable once the stroke length is established.

 

 

On  each  rotation  of  the  piston,  the  ports  are  opened  alternately  and  exclusively,  first  to  the  inlet  and  then  to  the  outlet. 
During  the  rotation,  the  limited  piston  flat  creates  the  void  that  allows  the  flow  from  only  one  port  at  a  time,  positively 
displacing  the  liquid.  The  piston  flat  acts  as  a  rotary  valve,  completing  one  pressure  stroke  and  one  suction  stroke  per 
revolution as the pump rotates and reciprocates synchronously.

 

 

The end of the piston is never drawn back beyond the inlet and outlet ports in normal operation. The piston flat allows only 
one port to communicate with the interior chamber of the pump cylinder at any one time. The effect is positive mechanical 
valving, eliminating the need for check valves under normal operations.

 

 

The pump, which cannot be driven by either inlet or outlet pressure, essentially acts as a closed valve when the unit is not 
in operation.

 

 
 
 
 

 

 

 

 

 

Castellated

 

 

Sleeve

 

 

 

 

 

 

 
 

Figure 7.1 Split Case Pump Module

Split Case 

Piston 

Содержание SPLIT CASE PUMP MODULE 092122 Series

Страница 1: ...inder Bore Clearances or Modifications 7 4 7 4 2 Rinse Gland 7 5 7 4 3 Cartridge Heater Ports Cartridge Heaters 7 5 7 4 4 Fittings 7 5 7 5 Maintenance 7 5 7 5 1 Preventative Maintenance 7 5 7 5 2 Stor...

Страница 2: ...s of the pump head relative to the axis of the motor drive shaft This displacement range is infinitely adjustable within the pump specifications refer to Table 7 1 The displacement adjustment is easil...

Страница 3: ...The combination of the ceramic material s mechanical and thermal stability allows it to be machined and operated with a close running clearance This means that no compliant dynamic seals are needed e...

Страница 4: ...plate NOTE Figure 7 3 shows the inlet orientation of the Pump Module on both the Single Ended and Double Ended Motor Base Modules 7 4 OPTIONS IVEK Corporation offers a variety of options to best meet...

Страница 5: ...are available with the Pump Module Chapter 9 lists the IVEK part numbers for the available fittings associated seals and sleeves when required Not all fittings shown are applicable to the Split Case...

Страница 6: ...d store the component parts disassembled until the pump is again required The instructions for disassembling the Pump Module are found in Section 7 5 5 of this chapter NOTE If applicable the disassemb...

Страница 7: ...Loosen the two 10 socket head cap screws securing the Pump Module to the swing plate 3 Lift the Pump Module and pull up and away from the swing plate until the piston fabrication is approximately 2 3...

Страница 8: ...clockwise direction 3 Finish tightening using spanner wrench supplied 7 5 5 3 Key Figure 7 5 Item 6 Disassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 R...

Страница 9: ...pump fabrication 3 and secure with two socket head cap screws 10 2 Place cylinder locating pin 5 in position and gently press in until it contacts key 6 3 Install the cylinder and piston fabrication...

Страница 10: ...isassembly 1 Remove the Pump Module from the Motor Base Module as described in section 7 5 5 1 2 Remove the fitting sets 12 from split case pump fabrication 3 by placing the spanner wrench provided wi...

Страница 11: ...and what liquids are being pumped It may also be necessary to return the Controller and Motor Base Modules along with the Pump Module should readjustment of the pump drive components be required to fr...

Страница 12: ...ze Zirconia 005 D Size Alumina 006 D Size Zirconia 013 16mm Size Alumina 101 B Size Alumina W Gland 102 B Size Zirconia W Gland 103 C Size Alumina W Gland 104 C Size Zirconia W Gland 105 D Size Alumin...

Страница 13: ...ne of the above solves the problem contact IVEK technical support for assistance Fluid is leaking from front of Leaky seals Inspect for scratches or grit clean or replace if pump necessary End cap wil...

Страница 14: ...SPLIT CASE PUMP MODULE Page 7 14 15 July 2019 IVEK Corp P07R002P Figure 7 7 Split Case Pump Module Sheet 1 of 3 1 2 9 14 11 13 3 4 7 12 12 3 5 6 10...

Страница 15: ...brication W O Heater Ports 1 2 6 092074 02 Key Locating Split Case Pump 316 SST 1 3 3 092065 2 Split Pump Case Fabrication W Heater Ports 1 3 6 092074 01 Key Locating Split Case Pump 420 SST 1 4 3 092...

Страница 16: ...re 7 7 Split Case Pump Module Sheet 2 of 2 Model Dwg Index Part Tab Description Qty 103 7 022218 103 C Size Alum W Gland 1 104 7 022218 104 C Size Zirc W Gland 1 105 7 022218 105 D Size Alum W Gland 1...

Страница 17: ...K 10 27 08 Per DCR N corrected Nm conversion for Castellated Sleeve torque J 2 10 04 Updated Per DCR N 9909 I 8 28 03 Updated Per DCR N 9662 H 1 8 03 Updated Per DCR N 9292 Changed gland Ceramics Par...

Страница 18: ...T DOCUMENT CARRIER SHEET Document Number P07R002P Description Split Case Pump Module Date Submitted July 15 2019 Reviewed By Date Delivered Date Returned Signature Engr Mgr IS Mgr Sales Mgr Operations...

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