background image

McDonnell & Miller

Installation & Maintenance 

Instructions 

MM-219(I)

Replacement Head Mechanism

®

Replacement head mechanisms can be installed without
disturbing existing equalizing connections or disassembly
of components, making repair simple and easy.

Replacement Head Mechanism

Snap Switch 
Models:

150S-HD
150S-M-HD
150S-MD-HD
150S-M-MD-HD
158S-HD
158S-M-HD
158S-MD-HD
158S-M-MD-HD
159S-HD

• Before using this product read and understand instructions.

• Save these instructions for future reference.

• All work must be performed by qualified personnel trained in the proper application, instal-

lation, and maintenance of plumbing, steam, and electrical equipment and/or systems in 
accordance with all applicable codes and ordinances.

• To prevent serious burns, the boiler must be cooled to 80˚F (27˚C) and the pressure must be 

0 psi (0 bar) before servicing.

• To prevent electrical shock, turn off the electrical power before making electrical connections.

• This low water cut-off must be installed in series with all other limit and operating controls 

installed on the boiler. After installation, check for proper operation of all of the limit and 
operating controls, before leaving the site.

• We recommend that secondary (redundant) Low Water Cut-Off controls be installed on all 

steam boilers with heat input greater than 400,000 BTU/hour or operating above 15 psi of 
steam pressure. At least two controls should be connected in series with the burner control 
circuit to provide safety redundancy protection should the boiler experience a low water 
condition. Moreover, at each annual outage, the low water cut-offs should be dismantled,
inspected, cleaned, and checked for proper calibration and performance.

• To prevent serious personal injury from steam blow down, connect a drain pipe to the control

opening to avoid exposure to steam discharge.

• To prevent a fire, do not use this low water cut-off to switch currents over 7.4A, 1/3 Hp at

120 VAC or 3.7A, 1/3 Hp at 240 VAC, unless a starter or relay is used in conjunction with it.

Failure to follow this warning could cause property damage, personal injury or death.

WAR

NING

CAU

TION

!

WARNING

Содержание 150S-HD

Страница 1: ...off must be installed in series with all other limit and operating controls installed on the boiler After installation check for proper operation of all of the limit and operating controls before leav...

Страница 2: ...FFERENTIAL 19mm PUMP OFF PUMP ON 3 4 DIFFERENTIAL 19mm PUMP OFF BURNER OFF NORMAL BOILER WATER LINE 113 16 DIFFERENTIAL 46mm OPERATION Maximum Pressure 150 psi 10 5 kg cm2 Electrical Ratings Settings...

Страница 3: ...ening or closing will occur at slightly different levels than indicated above Model 158S 150 psi 10 5 kg cm2 Levels 0 psi 0 kg cm2 150 psi 10 5 kg cm2 Pressure Settings and Differential Pressures cont...

Страница 4: ...8 DIFFERENTIAL 35mm Values are 8 3 2mm 150 psi 10 5 kg cm2 Levels Approximate Distance Above Cast Line Differential Setting In mm In mm Pump 1 Off 15 16 24 5 16 8 Pump 1 On 5 8 16 Pump 2 Off 5 8 16 3...

Страница 5: ...boiler to a level which is below the float chamber A Allow the boiler to cool to 80 F 27 C and release the boiler pressure to 0 psi 0 bar b Using a flathead screwdriver remove the junction box cover B...

Страница 6: ...ew head gasket J on the sealing surface of the control body a Carefully remove the new replacement head mechanism from the carton Handle it carefully to prevent damage to the float rod G K D c Install...

Страница 7: ...lay is used in conjunction with it To prevent electrical shock turn off the electrical power before making electrical connections This low water cut off must be installed in series with all other limi...

Страница 8: ...larm off Boiler feed pump on burner off alarm on 1 2 4 5 6 1 2 4 5 6 1 2 4 5 6 Motorized valve closed burner on alarm off Motorized valve open burner on alarm off Motorized valve open burner off alarm...

Страница 9: ...al rating 1 2 4 5 6 ALARM NEUTRAL HOT ALARM NEUTRAL HOT 1 2 4 5 6 1 2 4 5 6 SEE PUMP CONTROL CIRCUIT TO NEUTRAL TO BURNER CONTROL CIRCUIT HOT ALARM 1 2 4 5 6 LOAD LINE 3 PHASE SEE PUMP CONTROL CIRCUIT...

Страница 10: ...erification of proper operating sequence If the burner comes on immediately turn the boiler off and make the necessary corrections Failure to follow this warning could cause an explosion or fire and r...

Страница 11: ...on NOTE Refer to page 2 for switch operating points Open upper valve 1 Slowly open the lower valve 2 Water in the sight glass should lower As the water in the sight glass lowers the pump should turn o...

Отзывы: