Itm Trademaster WE-350DSA Скачать руководство пользователя страница 21

- 20 - 

FAULT

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

PROBABLE CAUSE

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

REMEDY

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Broken teeth 
 
 
 
 
Insufficient lubricating refrigerant or 
wrong emulsion 
 

Irregular work of the blade due to the 
lack of teeth can cause deflection in the 
cut; check blade and if necessary 
replace it.   
 
Check level of liquid in the tank. 
Increase the flow of lubricating coolant, 
checking that the hole and the liquid 
outlet pipe are not blocked. Check the 
emulsion 

percentage.

 

FAULTY CUT 

 

Worn

 

out

 

flywheels 

Flywheel

 

housing

 

full

 

of

 

chips 

 

The

 

support

 

and

 

guide

 

flange

 

of

 

the

 

band are

 

so

 

worn

 

out

 

that

 

they

 

cannot

 

ensure the

 

alignment

 

of

 

the

 

blade,

 

causing

 

faulty cutting;

 

blade

 

rolling

 

and

 

drawing

 

tracks can

 

have

 

become tapered.

 

Replace

 

them. 

Clean

 

with

 

compressed

 

air. 

STREAKED CUTTING 
SURFACE 
 

 

Too

 

fast

 

advance 

 
 
 
Poor

 

quality

 

blade 

 
Worn

 

out

 

blade

 

or

 

with

 

chipped

 

and/or

 

broken

 

teeth 

 
Wrong

 

tooth

 

pitch 

 
 
 
 
 
Blade

 

guide

 

block

 

too

 

far

 

from

 

material

 

to

 

be

 

cut 

 
 
 
 
 
Insufficient

 

lubricating

 

coolant

 

or 

wrong

 

emulsion 

 

Decrease

 

advance,

 

exerting

 

less

 

cutting pressure.

 

Adjust

 

the

 

braking

 

device. 
 
Use

 

a superior

 

quality

 

blade. 

 
Replace

 

it. 

 
 
Blade

 

used

 

probably

 

has

 

too

 

large

 

teeth, use

 

one

 

with

 

more

 

teeth

 

(see

 

"Material classification and blade 
selection"

 in the

 Blade Types 

section). 
 
Approach

 

it

 

as

 

near

 

as

 

possible

 

to

 

material

 

to

 

be

 

cut

 

so

 

that

 

only

 

the

 

blade

 

section

 

employed

 

in

 

the

 

cut

 

is

 

free,

 

this

 

will prevent

 

deflections

 

that

 

would

 

excessively stress

 

the

 

blade. 
 
Check

 

level

 

of

 

liquid

 

in

 

the

 

tank.

 

Increase the

 

flow

 

of

 

lubricating

 

coolant,

 

checking

 

that

 

the

 

hole

 

and

 

the

 

liquid

 

outlet

 

pipe are

 

not

 

blocked.  Check

 

the

 

emulsion

 

percentage. 
 

NOISE ON GUIDE BLOCKS 

 

Chipped

 

bearings 

Worn

 

out

 

or

 

damaged

 

pads 

 

Dirt

 

and/or

 

chips

 

between

 

blade

 

and

 

guide bearings.

 

Replace

 

them. 

Replace

 

them. 

 

Содержание Trademaster WE-350DSA

Страница 1: ......

Страница 2: ...JUSTING YOUR MACHINE 5 1 Blade tension assembly 7 5 2 Adjusting the blade guide 7 5 3 Changing the blade 7 5 4 Saw frame return stroke limiting device 7 Chapter 6 ROUTINE AND SPECIAL MAINTENANCE 6 1 D...

Страница 3: ...n as possible All internal operations maintenance or repairs must be performed in a well lit area or where there is sufficient light from extra sources so as to avoid the risk of even slight accidents...

Страница 4: ...over the machine 2 7 Dismantling due to deterioration and or obsolescence General rules If the machine is to be permanently demolished and or scrapped divide the material to be disposed of according t...

Страница 5: ...ator light 16 Foot pad s emergency button indicator light 17 Foot pad operation indicator light 3 3 Vice adjustment Clamping the Work Piece Place work piece between the jaws Use the hand wheel to clos...

Страница 6: ...flow control fails to activate then switch C D and F cannot operate Indicator light 7 will blink if any are pressed indicating that start switch G has failed to activate Check the hydraulic oil level...

Страница 7: ...ght 15 indicates the hydraulic motor has overloaded 6 Indicator light 11 indicates the speed is not properly selected If the saw bow up down switches are out of order then indicator lights 2 and 3 wil...

Страница 8: ...ust accordingly BEFORE PERFORMING THE FOLLOWING OPERATIONS THE ELECTRIC POWER SUPPLY AND THE POWER CABLE MUST BE COMPLETELY DISCONNECTED 5 3 Changing the blade To change the blade Lift the saw arm Loo...

Страница 9: ...ting device Replace the spring by loosening the upper coupling rod and releasing it from the lower tie rod 6 ROUTINE AND SPECIAL MAINTENANCE THE MAINTENANCE JOBS ARE LISTED BELOW DIVIDED INTO DAILY WE...

Страница 10: ...g the 2 set screws Use a vacuum cleaner to vacuum chips and debris from the tank Replace the drain plug Thoroughly clean the pump P and replace Fill tank with coolant to a level about 25mm below the f...

Страница 11: ...ion according to practical considerations and common sense so as to achieve an optimum condition that does not require countless operations to prepare the machine when there are many variations in the...

Страница 12: ...ng for the first time it is good practice to run in the tool making a series of cuts at a low advance speed 30 35 cm 2 min on material of average dimensions with respect to the cutting capacity and so...

Страница 13: ...thin section bars from 1 to 3 mm ALTERNATE SET IN GROUPS Groups of cutting teeth right and left alternated by a straight tooth This set is associated with very fine teeth and it is used for extremely...

Страница 14: ...13 10 WIRING DIAGRAMS...

Страница 15: ...14...

Страница 16: ...dition c Check the connection points of the safety limit switches at their locations on the machine for normal condition refer to the wire diagram No WT M3 C 01 connection wire No 4 5 6 7 8 19 and 20...

Страница 17: ...ers and see if both are properly located and closed b Check the limit switches for normal condition Check the connection for wire No 61 and 68 10 Motor M1 M2 Over loaded indicator light blinking a Che...

Страница 18: ...heck for clogging of coolant drain holes on the blade guide blocks and that flow is plentiful in order to facilitate the removal of chips from the blade Material surfaces can be oxidized or covered wi...

Страница 19: ...lf or have hardened areas or inclusions inside the section due to productive agents used such as casting sand welding wastes etc Avoid cutting these materials or perform cutting with extreme care clea...

Страница 20: ...ainst the support due to deformed or poorly welded bands tapered causing cracks and swelling of the back contour Check level of liquid in the tank Increase the flow of lubricating refrigerant checking...

Страница 21: ...quality blade Worn out blade or with chipped and or broken teeth Wrong tooth pitch Blade guide block too far from material to be cut Insufficient lubricating coolant or wrong emulsion Decrease advance...

Страница 22: ...M10 1 23 1 Hose 1 x45cm 1 65 Shaft Nut 1 24A Coolant and Chip Tray 1 65 1 Oil Seal 1 24 1 Plate 4 65 3 Disk 1 24 2 Hex Cap Bolt M10x20 4 65 4 Spring Washer M8 4 24 3 Nut M10 4 65 5 Hex Socket Cap Scr...

Страница 23: ...Hex Socket Cap Screw M12x20 2 117 Hand Wheel 1 174A Limit Switch Plate 1 117 1 Spring Washer M6 1 175 Spring Washer M8 4 117 2 Hex Socket Cap Screw M6x25 1 176 Nut M8 4 117 3 Bushing 1 177 Spring Was...

Страница 24: ...olt M6x12 2 223 Handle Wheel 1 285 Washer M6 2 223 1 Thrust Bearing 51103 1 326A Flow Control 1 223 2 Blade Tension Gauge 1 327A Hose 2 5 meters 1 223 3 Plate 1 328A Hose 2 0 meters 1 224 Special Spri...

Страница 25: ...24...

Страница 26: ...25...

Страница 27: ...26...

Страница 28: ...5 6 2 7 0 2 2 7 3 2 2 7 4 2 2 7 2 1 2 2 7 2 2 7 6 4 2 7 5 2 6 6 8 2 6 5 8 2 6 4 2 2 6 5 1 2 2 6 9 2 2 5 9 2 2 6 1 2 6 0 2 6 8 2 2 6 7 2 2 4 9 1 2 6 2 2 2 6 3 2 2 8 0 2 7 9 2 2 5 0 4 2 4 9 2 5 1 2 2 8...

Страница 29: ...28 327A Semi Auto and Vise Hydraulic System 332A 335A 333A 171 338A 339A Z 334A 337A 1 336A 337A 341A 340A 159 330A 326A 114 c p 328A 332A 329A 331A ADJ Pressure 15 30kg cm Vise pressure ADJ Z _...

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