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RAIL TITAN OPERATOR’S MANUAL

44

www.itmtools.com.au

 

 

Rail Titan 

This document is protected by copyrights.

 

Copying, using,

 or distributing without permission of PROMOTECH is prohibited. 

44 

5.13. Ring tracks 

Allow welding of round workpieces with the outer diameters from 200 mm 

(8″)  to 

3000 

mm (120″). 

Clamped to the workpiece with supports. You can use brackets to 

clamp 

the track to workpieces with diameters smaller by 50 mm. The tracks co

nsist of 

two, three, or four rails. Tracks not shown in the table are available on request. 

 

 

Workpiece outer 

diameter 

(without brackets)

 

Part number 

Rails 

Ring track supports 

required 

Min. 

[mm] 

Max. 

[mm] 

  200 

  250 

WAP-RB2052 

2 

4 

  250 

  300 

WAP-RB2056 

2 

4 

  300 

  350 

WAP-RB2058 

2 

4 

  350 

  400 

TRO-0523-21-00-00-0 

2 

4 

  400 

  450 

WAP-RB2060 

2 

6 

  450 

  500 

TRO-0523-24-00-00-0 

2 

6 

  500 

  550 

WAP-RB2062 

2 

6 

  550 

  600 

TRO-0523-26-00-00-0 

2 

6 

  600 

  650 

WAP-RB2064 

2 

6 

  650 

  700 

TRO-0523-28-00-00-0 

2 

6 

  700 

  750 

WAP-RB2066 

2 

6 

  750 

  800 

TRO-0523-30-00-00-0 

2 

6 

  800 

  850 

WAP-RB2068 

2 

6 

  850 

  900 

TRO-0523-32-00-00-0 

2 

6 

  900 

  950 

WAP-RB2070 

2 

8 

  950 

1000 

TRO-0523-34-00-00-0 

2 

8 

1000 

1050 

WAP-RB2072 

2 

8 

1050 

1100 

TRO-0523-36-00-00-0 

3 

9 

1100 

1150 

WAP-RB2074 

3 

9 

1150 

1200 

TRO-0523-38-00-00-0 

3 

9 

Содержание RAIL TITAN

Страница 1: ...IONS IN THIS MANUAL Serial Date of Purchase OPERATOR S MANUAL RAIL TITAN WELDING CARRIAGE Ver 1 01 07 12 2021 ul Elewatorska 23 1 15 620 Bia ystok Poland Phone 48 85 678 34 95 Fax 48 85 662 78 77 www...

Страница 2: ...entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENT...

Страница 3: ...fuel or plasma torches The track is clamped with magnetic units to ferromagnetic surfaces that are flat or curved Accessories allow using torches with a larger diameter guiding the carriage on a hi f...

Страница 4: ...m 10 32 ft contact your dealer Semi flex tracks OD Minimum 10 m 32 ft Torch type MIG MAG TIG oxy fuel plasma MIG MAG torch diameter 16 22 mm 0 63 0 87 Minimum workpiece thickness for magnetic clamping...

Страница 5: ...unit 4 Contact block 1 unit 5 Rod 300mm 12 1 unit 6 Rack 300mm 12 with 180mm 7 adjustment 1 unit 7 Rack holder 1 unit 8 Clamping block with levers 1 unit 9 Short rod torch holder with clamp 1 unit 10...

Страница 6: ...www itmtools com au Rail Titan This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 6 1 4 Dimensions 510 mm 20 195 mm 7 7 350 mm 13 8 26...

Страница 7: ...rive clutch knob Pressing lever pressing rollers are loose in this position Pressing roller Limit switch Drive gear Mounting bracket Knob to attach the remote control to the carriage Display guard Car...

Страница 8: ...ch use make sure that no part is cracked or loose Make sure to main tain correct conditions that can have an effect on the operation of the carriage 9 Keep the carriage remote control and other equipm...

Страница 9: ...tection gloves and protective clothing Do not use loose clothing 25 Do not stop the carriage by hand To stop set the direction switch to O 26 Do not touch moving parts and do not put fingers in the fr...

Страница 10: ...3 STARTUP AND OPERATION 3 1 Assembling the hi flex semi flex or rigid track Attach magnetic units to the rail and put it on the workpiece Use the 4 mm or 5 mm hex wrench to attach more rails 1 Then s...

Страница 11: ...ve before you attach more rails use the 4 mm hex wrench to loosen the screws of the connecting plates 1 and of the racks 2 Next attach the rails clamp them with levers and then tighten the connecting...

Страница 12: ...bolts 2 or screws as much as possible To clamp the track to the work piece with a smaller diameter you can use brackets 3 But this will decrease the stiffness of the clamping Put the workpiece vertic...

Страница 13: ...using or distributing without permission of PROMOTECH is prohibited 13 Use the 13 mm flat wrench to adjust the bolts or the screws by hand until they are in contact with the workpiece 1 Adjust each su...

Страница 14: ...rohibited 14 3 3 Positioning on a straight track Set the power switch arc ignition switch oscillation switch and direction switch to O Pull the lever lock 1 Next set the lever to OFF 2 and loosen the...

Страница 15: ...ermission of PROMOTECH is prohibited 15 Set the lever to ON 1 to put the rollers into the grooves 2 Tighten the knob 3 to engage the gear of the carriage with the rack of the rail 4 Keep a small backl...

Страница 16: ...urved track Use the 6 mm hex wrench to loosen four screws 1 and then put the carriage on the track Rotate two roller brackets 2 to put the rollers into the grooves and then set the levers to ON 3 Next...

Страница 17: ...flex or rigid track to a stable structure To protect the carriage attach a chain to a carrying handle Make sure that the chains are not loose Use the 0 5 m 1 5 ft cable to connect the remote control t...

Страница 18: ...The carriage can control two torches by using the arc ignition cable plugged into the arc ignition socket To do this refer to the diagram and connect one blue jacketed wire to one terminal of the weld...

Страница 19: ...perating Set the power switch to I to turn on the carriage To pause loading to check the firmware version press and hold one of the navigation buttons After you release the button the control system l...

Страница 20: ...hold and rotate 0 5 s step 0 1 Oscillation dwell time in center position Press and hold and rotate 0 5 s step 0 1 with tracking off 0 2 5 s step 0 1 with tracking on Oscillation dwell time in right p...

Страница 21: ...re that the direction switch is set to O Next press and hold the two navigation buttons for three seconds to show the first setup screen To go to the next setup screen press the right navigation butto...

Страница 22: ...ravel the carriage back to the initial position from where the move started 2 Set the direction switch to O to travel the carriage back by 10 mm 0 5 in Stitch welding Rotate Off The carriage welds con...

Страница 23: ...ding source uses full current while filling the crater Automatic tracking of the welding seam control of parameter possible only when the tracking sensor is used When Z YZ require the motorized vertic...

Страница 24: ...oaded configuration Press To go back to the main screen press and hold the two navigation buttons for three seconds To control the torch through the carriage set the arc ignition switch to I If the ar...

Страница 25: ...e or too much loosen the knob 1 At the opposite side of the carriage use the 13 mm and 8 mm flat wrenches to loosen the bolts 2 and nuts 3 Next use the 2 5 mm hex wrench to adjust the screws 4 and the...

Страница 26: ...der 1 and install the motorized vertical slide 2 Then assemble the attachment 3 To use a different sensor tip use the 2 mm hex wrench and remove the installed sensor rod 4 Next install a sensor rod wi...

Страница 27: ...thout permission of PROMOTECH is prohibited 27 Use the 0 8 m 2 6 ft cable to connect the motorized vertical slide to the carriage Then use the 0 5 m 1 5 ft cable to connect the sensor to the vertical...

Страница 28: ...ocument is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 28 Install the torch into the torch holder Then tilt the rod of the sensor against the wo...

Страница 29: ...g or distributing without permission of PROMOTECH is prohibited 29 The figure shows how the tracking system works When the tip of the sensor moves the system senses any small change in position of the...

Страница 30: ...powering Set the direction switch to O Arc ignition switch set to TEST when powering Set the arc ignition switch to O Oscillation switch set to TEST when powering Set the oscillation switch to O Sens...

Страница 31: ...bited 31 4 MAINTENANCE Each day 1 Clean the gear of the carriage and the rack of each rail 2 Clean the rollers Make sure that the rollers rotate freely 3 Clean the torch nozzle and replace if damaged...

Страница 32: ...MOTECH is prohibited 32 Part number includes 1 m 3 ft cable CZJ 0654 05 00 00 0 5 ACCESSORIES 5 1 Seam tracking attachment Allows the carriage to track the welding seam 5 2 Tracking sensor tips Allow...

Страница 33: ...ition of the torch to be controlled 5 4 Cables Cable 0 5 m 1 5 ft Required for connecting the motorized vertical slide to the tracking sensor Part number PWD 0654 06 00 00 0 Cable 10 m 33 ft Part numb...

Страница 34: ...s guiding the carriage along a curve The length of a single rail is 1 52 m 5 ft The minimum bend radius is 0 75 m 2 5 ft Use with 8 magnetic units or 8 narrow magnetic units If you need to use more un...

Страница 35: ...ws guiding the carriage along a curve The length of a single rail is 2 m 6 5 ft The minimum bend radius is 5 m 16 5 ft 5 7 Rigid track Allows guiding the carriage along a straight line The length of a...

Страница 36: ...OTECH is prohibited 36 5 9 Contact block Protects the carriage from falling off a track with open ends When the carriage comes into contact with the block the limit switch is activated Use two blocks...

Страница 37: ...omagnetic surfaces Holding force on a 5 mm 0 2 thick surface Temperature Magnetic unit Heat resistant magnetic unit 100 1200 N 20 C 68 F 20 C 68 F 75 900 N 80 C 176 F 160 C 320 F 50 600 N 120 C 248 F...

Страница 38: ...ATOR S MANUAL 38 www itmtools com au Rail Titan This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 38 M6x20 M6x16 M6x16 M6x35 6 4 6 4...

Страница 39: ...or convex to pipes with outer diameters of at least 800 mm 31 5 and to surfaces that differ in height up to 80 mm 3 1 Holding force on a 5 mm 0 2 thick surface Temperature 100 1200 N 20 C 68 F 75 900...

Страница 40: ...pipes with diameters of 25 230 mm 1 9 and with distance between pipe axes of 170 230 mm 6 7 9 1 Holding force on a 5 mm 0 2 thick surface Temperature 100 1200 N 20 C 68 F 75 900 N 80 C 176 F 50 600 N...

Страница 41: ...Narrow magnetic unit Allows clamping a hi flex semi flex or rigid track to ferromagnetic surfaces Holding force on a 5 mm 0 2 thick surface Temperature 100 1000 N 20 C 68 F 75 750 N 80 C 176 F 50 500...

Страница 42: ...n of PROMOTECH is prohibited 42 To clamp the unit to the surface use the 17 mm flat wrench not included and set the side screw to ON 5 11 Semi flex track support Allows supporting a semi flex track by...

Страница 43: ...ing using or distributing without permission of PROMOTECH is prohibited 43 5 12 Vacuum track system Allows clamping a hi flex semi flex or rigid track to non ferromagnetic surfaces Part number vacuum...

Страница 44: ...table are available on request Workpiece outer diameter without brackets Part number Rails Ring track supports required Min mm Max mm 200 250 WAP RB2052 2 4 250 300 WAP RB2056 2 4 300 350 WAP RB2058 2...

Страница 45: ...00 0 3 12 1800 1850 TRO 0523 51 00 00 0 3 12 1850 1900 TRO 0523 52 00 00 0 3 15 1900 1950 TRO 0523 53 00 00 0 3 15 1950 2000 TRO 0523 54 00 00 0 3 15 2000 2050 TRO 0523 55 00 00 0 3 15 2050 2100 TRO 0...

Страница 46: ...tributing without permission of PROMOTECH is prohibited 46 5 14 Ring track supports and bracket Ring track support with bolts Part number WAP RB2210 Ring track support with plastic feet Part number WS...

Страница 47: ...7 5 15 Torch holders clamps and rods Short rod torch holder with clamp 16 22 mm Part number WAP RB2340 Short rod torch holder with clip 16 22 mm Part number UCW 0476 27 00 00 0 Short low rod torch hol...

Страница 48: ...ed by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 48 Torch clamp 16 22 mm Part number WAP G2090 Torch clip 16 22 mm Part number WAP G2160 Torch clamp 22 35 m...

Страница 49: ...mtools com au Rail Titan This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 49 5 16 Transport attachment Allows transporting the wire...

Страница 50: ...or distributing without permission of PROMOTECH is prohibited 50 5 17 Pendulum oscillator Allows pendulum oscillation of MIG MAG torches with the diameter of 16 22 mm 5 8 7 8 Part number OSC 0497 01...

Страница 51: ...g or distributing without permission of PROMOTECH is prohibited 51 Assemble the oscillator with a 203 mm 8 rod and a clamping block 1 Use the 80 mm 3 rod to put the oscillator onto the carriage 2 Next...

Страница 52: ...R 0523 76 00 00 0 CONTACT BLOCK 1 5 UCW 0476 20 00 00 0 SHORT ROD TORCH HOLDER ASSY 1 5 UCW 0476 27 00 00 0 SHORT ROD TORCH HOLDER WITH CLIP ASSY 1 5 UCW 0466 22 00 00 0 ROD TORCH HOLDER WITH CLIP ASS...

Страница 53: ...62 01 00 0 HOUSING 1 24 WSP 0523 16 00 00 0 BRACKET 1 25 UCW 0654 02 00 00 0 CABLE ANCHOR 1 26 NKR 000121 KNURLED NUT M6 2 27 TRM 0219 06 16 00 0 CLAMP PLATE 1 28 SKR 0654 99 01 00 0 PLASTIC BOX SERVI...

Страница 54: ...www itmtools com au Parts list RAIL TITAN v 0 05 This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 4 4 22 9 12 7 19 20 21 2 3 10 1 8...

Страница 55: ...00146 HEX SLEEVE M3 12 6 8 MDL 0523 03 03 00 0 PANEL MODULE 1 9 MDL 0523 03 10 00 1 ENCODER MODULE 1 10 PKT 0466 04 01 11 0 TORCH CLAMP KNOB 1 11 OBD 0654 99 02 00 0 HOUSING SERVICE 1 12 RKJ 0523 03 1...

Страница 56: ...2 42 40 9 30 29 14 11 13 68 80 102 103 3 33 34 36 45 47 44 39 48 38 59 54 56 55 53 82 52 79 78 49 77 63 123 51 46 81 76 61 71 70 62 75 69 64 74 73 100 72 101 65 66 67 84 83 99 98 85 97 96 86 31 25 121...

Страница 57: ...0 MOTOR GEAR WHEEL Z10 1 22 WKR 000484 HEX SOCKET SET SCREW WITH FLAT POINT M3x3 2 23 PRW 000066 LINEAR GUIDE CARRIAGE 1 24 ZDR 0523 02 11 00 0 BUMPER 2 25 PRW 0654 01 07 00 0 LINEAR GUIDE 1 26 SRB 0...

Страница 58: ...CENTRIC 1 73 PDK 0549 02 10 00 0 SPACER 1 74 LOZ 000151 BEARING BALL 2 75 CGN 0654 01 01 15 0 BAND 1 76 SRB 000150 HEX SOCKET HEAD CAP SCREW M8x22 3 77 TLJ 000051 HEX SLEEVE 9 78 MDL 0654 80 01 00 0 M...

Страница 59: ...0654 01 02 04 0 POWER SUPPLY WIRE SET 1 110 OSL 0654 01 02 06 0 WIRE COVER 1 111 WZK 0654 01 02 07 0 ARC WIRE SET 1 112 WZK 0654 01 02 08 0 SIGNAL WIRE SET 2 113 WZK 0654 01 02 09 0 POWER WIRE SET 1...

Страница 60: ...NUAL 60 www itmtools com au Parts list RAIL TITAN v 0 05 This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 10 CARRIAGE WIRING DIAGRAM...

Страница 61: ...OPERATOR S MANUAL 61 www itmtools com au Parts list RAIL TITAN v 0 05 This document is protected by copyrights Copying using or distributing without permission of PROMOTECH is prohibited 11 PANEL WIRI...

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