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18-1

18. BF200D

•

BF225D

•

BF250D

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-2

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-4

PARTS SHIPPED WITH ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-5

DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-7

TYPICAL RIGGING TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-8

INSTALLATION HEIGHT REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-18

TRANSOM DRILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-19

BOLTING MOTOR TO TRANSOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-20

STEERING CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-21

REMOTE CABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-23

RIGGING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-28

BATTERY CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-51

FUEL HOSE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-51

AVAILABLE ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18-53

To ensure proper operation, you must install a PGM-FI panel indicator or a
key switch panel with PGM-FI lights. See the Honda

Marine Rigging Compo-

nents and Accessory Catalog

(TM080), the iN (PARTS>Accessories> Marine

Accessory or SERVICE>Accessories>Marine Accessory), or MATE
(Marine Tech Express - mate.honda.com).

RIGGING

REMINDERS

Содержание 18.BF200D

Страница 1: ...18 21 REMOTE CABLE INSTALLATION 18 23 RIGGING DIAGRAMS 18 28 BATTERY CONNECTIONS 18 51 FUEL HOSE CONNECTION 18 51 AVAILABLE ACCESSORIES 18 53 To ensure proper operation you must install a PGM FI panel...

Страница 2: ...m the crate Compare the parts to the parts list see page 18 5 5 Remove the protective covers 6 Open the three lock levers and then remove the engine cover CAUTION The steel crate frame may have sharp...

Страница 3: ...boom is extended and the motor is lifted to the installation height 8 Lift the motor with the crate frame attached With the motor upright and the lower crate frame resting on the floor remove the foll...

Страница 4: ...park plug ZFR6K 11E NGK standard IZFR6F 11 NGK optional Fuel supply system Programmed fuel injection Fuel injection system Electronic control Fuel injection nozzle Multi point type Lubrication system...

Страница 5: ...89217 355 000 2 Tool bag 1 1 1 89101 ME5 670 7 6 x 25 mm flange bolt 2 2 2 2 2 2 90109 ZVL 000 Use with Ref No 4 8 12 x 130 mm hex bolt 6 6 6 6 6 6 90129 ZX2 000 Outboard motor installation 9 12 x 22...

Страница 6: ...18 6 18 BF200D BF225D BF250D iST...

Страница 7: ...18 7 18 BF200D BF225D BF250D iST DIMENSIONAL DRAWINGS Shaft length type D J L 939 5 mm 36 99 in 1 062 mm 41 8 in XL 1 066 5 mm 41 99 1 173 5 mm 46 20 in UL 1 193 5 mm 46 99 in 1 287 5 mm 50 69 in...

Страница 8: ...ZVL 000 Panel Kit Key Sw Single Horizontal 1 06323 ZVL 800 Panel Kit Key Sw Single Vertical 2 06653 ZZ3 730HE Cable Kit Interface 10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32590 ZVL 000 Cabl...

Страница 9: ...Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng D...

Страница 10: ...32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng Drop Single 30 ft 1 325...

Страница 11: ...ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1 32590 ZVL 840 Cable Assy Eng Drop Single 30 ft 1...

Страница 12: ...0AH N2K Network Cable 15 ft 1 32590 ZVL 000 Cable Assy Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy...

Страница 13: ...ft 1 32590 ZVL 000 Cable Assy Eng Drop Single 6 ft 1 32590 ZVL 810 Cable Assy Eng Drop Single 16 ft 1 32590 ZVL 820 Cable Assy Eng Drop Single 20 ft 1 32590 ZVL 830 Cable Assy Eng Drop Single 25 ft 1...

Страница 14: ...erface 10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 1 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 1 32580 ZVL 800 Cable Assy DBW Trunk 30 ft 1 32540 ZVL 60...

Страница 15: ...10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 1 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 1 32580 ZVL 800 Cable Assy DBW Trunk 30 ft 1 32540 ZVL 600 Cable...

Страница 16: ...kbone Starter Kit 3 06653 ZZ3 730HE Cable Kit Interface 10 ft 1 06328 ZZ3 760AH N2K Network Cable 15 ft 2 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 2 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 2 32580 ZV...

Страница 17: ...10 ft 1 06330 ZZ3 000AH NMEA Backbone Starter Kit 1 06328 ZZ3 760AH N2K Network Cable 15 ft 2 32580 ZVL 600 Cable Assy DBW Trunk 18 ft 2 32580 ZVL 700 Cable Assy DBW Trunk 24 ft 2 32580 ZVL 800 Cable...

Страница 18: ...he water surface and the idle exhaust port If the motor is mounted lower on the transom water may enter the exhaust port through wave surge or backwash potentially causing engine damage RIGGING REMIND...

Страница 19: ...T DRILL FIXTURE on page 1 37 3 Wear safety glasses and drill four holes with a 1 2 in drill bit in the upper C and lower D guides of the Transom Mount Drill Fixture or using the dimensions below STEER...

Страница 20: ...Ensure at least one thread of the bolt is visible beyond the nut when the fastener is tightened NOTICE Do not use an air impact tool to tighten or loosen the transom bolts Using an air impact tool to...

Страница 21: ...nuts and collar shown Both the bolt and self locking nuts used at each end of the steering link arm must be in good condition 3 Install the bolt washer and collar into the link arm Remove the access...

Страница 22: ...act any part of the boat when the steering wheel is turned full right and full left and at all tilt angles Correct as necessary and check again TIE BAR INSTALLATION DUAL MOTORS Refer to the manufactur...

Страница 23: ...mall part of the opening Position the battery cable white tape mark so it aligns with the front edge of the under case grommet 3 Route the fuel tube A through the under case grommet 4 Route the NMEA i...

Страница 24: ...over and then through the engine under case passing behind the fuel tube 8 Connect the panel indicator cable connector to the main harness connector Install the connector onto the connector bracket 9...

Страница 25: ...routed behind the panel indicator cable to prevent chafing 12 Wrap but do not tighten the NMEA interface cable and panel indicator cable with the harness band clip and then install the clip on the fu...

Страница 26: ...wo 6 x 25 mm flange bolts and tighten evenly to the specified torque TORQUE 5 N m 44 in lb NOTICE Do not over tighten the flange bolts This could damage the ferrules NOTE All the cables and harness mu...

Страница 27: ...18 27 18 BF200D BF225D BF250D iST This page intentionally left blank...

Страница 28: ...panels to the correct engine follow the instructions below and the rigging diagrams on the following pages Twin engine Port P connects to engine 1 connector Starboard S connects to engine 2 connector...

Страница 29: ...l Kit 06323 ZVL 800 Main Control Case part of kit Key Switch Panel Kit 06323 ZVL 000 OR See chapter 16 NMEA Instrumentation for adding devices 1 2 3 4 1 2 3 4 Interface Cable Kit 2 06653 ZZ3 730HE 10...

Страница 30: ...SINGLE ENGINE FLUSH MOUNT CONTROL Drop Cable 32590 ZVL 000 6 ft Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 7...

Страница 31: ...ey Switch Panel Kit 06323 ZVL 800 Main Control Case part of kit Key Switch Panel Kit 06323 ZVL 000 OR See chapter 16 NMEA Instrumentation for adding devices 1 2 3 4 1 2 3 4 Interface Cable Kit 2 06653...

Страница 32: ...F225D BF250D iST Drop Cable 32590 ZVL 000 6 ft Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 730HE 10 ft 06653...

Страница 33: ...hapter 16 NMEA Instrumentation for adding devices Interface Cable Kit 2 06653 ZZ3 730HE 10 ft 4 4 Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft 3 3 3 3 2 2 3 3 3 3 3 3 3 3 3...

Страница 34: ...600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Interface Cable Kit 06653 ZZ3 730HE 10 ft 4 4 3 Remote Control Kit Top Mount Single 2nd Station 06250 ZVL 600 Push B...

Страница 35: ...Kit 06323 ZVL 710 Key Switch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P S P Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for adding d...

Страница 36: ...k Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Engine 1 Port Engine 2 Center Drop Cable 2 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14...

Страница 37: ...witch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P S P S Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for adding devices Interface Cable...

Страница 38: ...90 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 2 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button Start All 06324 ZVL 000 Second Station Control Case part of kit Trunk Cable 32580 Z...

Страница 39: ...t 06323 ZVL 710 Key Switch Panel Kit 06323 ZVL 700 OR 1 2 3 4 1 2 3 4 P C S P C S Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit See chapter 16 NMEA Instrumentation for addin...

Страница 40: ...2580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft NMEA Starter Kit 06330 ZZ3 000AH Engine 1 Port Engine 2 Center Engine 3 Starboard Drop Cable 3 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 Z...

Страница 41: ...000 AND OR Main Control Case part of kit Interface Cable Kit 2 06653 ZZ3 730HE 10 ft Push Button Start Triple 06324 ZVL 800 Power Trim Tilt Triple 06325 ZVL 600 4 4 Trunk Cable 32580 ZVL 600 18 ft 325...

Страница 42: ...ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 3 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button Start All 06324 ZVL 000 Second Station Control Case part of kit Trunk Cable 32580 ZVL...

Страница 43: ...06323 ZVL 700 OR Push Button Start Dual 2 06324 ZVL 700 Power Trim Tilt Dual 2 06325 ZVL 000 1 2 3 4 1 2 3 4 P S P S P S P S Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft Pus...

Страница 44: ...gine 4 Starboard Engine 3 Center Starboard 1 2 3 4 Drop Cable 4 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 4 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Trunk Cab...

Страница 45: ...06325 ZVL 000 1 2 3 4 1 2 3 4 P S P S P S P S Trunk Cable 32580 ZVL 600 18 ft 32580 ZVL 700 24 ft 32580 ZVL 800 30 ft Push Button Start All 06324 ZVL 000 AND OR Main Control Case part of kit Interfac...

Страница 46: ...P S P S See page 6 17 for rigging Engines 2 to 4 Drop Cable 4 32590 ZVL 600 6 ft 32590 ZVL 700 10 ft 32590 ZVL 800 14 ft Interface Cable Kit 4 06653 ZZ3 730HE 10 ft 06653 ZZ3 760HE 19 5 ft Push Button...

Страница 47: ...SMART KEY INSTALLATION Smart Key Switch Panel Kit 06311 ZVL 801 Main Control Case part of remote control kits Smart Key Switch Panel Kit 06311 ZVL 010 OR Push Button Start part of kit 1 2 3 4 1 2 3 4...

Страница 48: ...BF250D iST SMART KEY INSTALLATION WITH KEY ON SIGNAL Smart Key Switch Panel Kit 06311 ZVL 010 Main Control Case part of remote control kits Smart Key Control Case part of kit Harness Asm Load Signal 3...

Страница 49: ...18 49 18 BF200D BF225D BF250D iST OPTIMUS 360 JOYSTICK RIGGING Remote Control Kit Top Mount Multi Main Control Case Harness Optimus 360 Joystick...

Страница 50: ...e blue terminator is not replaced in the main control case CAN communication will be affected 1 Locate the blue terminator on the bottom of the main control case 2 Replace the blue terminator with the...

Страница 51: ...pper stranded wire intended for marine electrical use With Battery Cable Extensions With Battery Cable Extensions and Battery Switch _ 2 AWG 2 AWG _ 10 AWG 40 Amp Fuse 2 AWG 2 AWG _ 10 AWG 40 Amp Fuse...

Страница 52: ...le hose barb is stepped to 12 mm 0 4725 in The priming bulb hose barbs are 7 3 mm 5 16 in Make sure the fuel hose is not pinched or crushed as it routes to the boat fuel supply This could cause an eng...

Страница 53: ...ate cover and install the bolts page 18 26 Consult the Honda Marine Rigging Components and Accessory Catalog TM080 the iN PARTS Accessories Marine Accessory or SERVICE Accessories Marine Accessory or...

Страница 54: ...Right to assign the right control handle to Engine Instance 1 The Select Lever is set to Left from the factory on all engines The port engine will generally remain as Left The Starboard engine should...

Страница 55: ...quired fields have been completed the Execute button will become active Click the Execute button DO NOT turn off the ignition switch during the configuration process 3 When the configuration is comple...

Страница 56: ...18 56 18 BF200D BF225D BF250D iST 4 Click the Reading Button again to verify the new settings have been recorded to the ECU...

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