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General Information

Intended Use Statement:

 

The  Vent-Free  fireplace  is  a  modular  refractory 

masonry  unit  designed  for  field  assembly.  The  unit  consists 

of  interlocking  precast  parts  which  are  glued  together  using 

Earthcore  Mortar  supplied  with  the  unit.  The  parts  of  the 

system are cast using a proprietary mixture of volcanic pumice 

aggregate and aluminate cement. Each piece is intended for a 

specific  part  of  the  enclosure  and  is  designed  such  that  only 

one  means  of  assembly  is  possible.  The  system  includes  all 

the  parts  necessary  for  the  assembly  of  a  complete  masonry 

unvented decorative gas log enclosure.

 

In addition to the basic enclosure, a minimum standard 

one  and  one-eighth  inch  (1-1/8”)  thick,  high  temperature 

refractory brick is required to line the interior of the firebox.

 

Vent free decorative gas log sets are supplied by others 

and are limited to any listed unvented gas-fired log sets with 

heat input ratings up to 40,000 BTU/hr.

Product Description:

 

The Vent-Free fireplace has been evaluated and listed 

by Intertek Testing Services (Warnock Hersey International) in 

accordance  with ANSI  Z21.91-07  and  is  intended  for  use  as 

a “zero clearance” rated enclosure when used with any listed 

unvented or dual listed gas log set that has a maximum input 

rating  of  40,000  BTU/hr.  The  vent  free  decorative  gas  logs 

chosen must meet the appliance manufacturer’s minimum size

dimension  requirements  for  installation  in  this  enclosure. 

WARNING:

  Any  application  other  than  the  ‘intended  use’ 

stated herein is in violation of the manufacturer’s instructions 

and is hereby prohibited. Such violation may cause immediate

hazard,  property  damage  or  loss  of  life  and  will  void  all 

liabilities  to  the  manufacturer  and  will  void  all  warranties 

explicit or implied.

Clearance to Combustibles:

 

The  Vent-Free  fireplace  may  be  installed  at  “zero 

clearance”  to  plywood  sheathing  and  to  un-insulated  wood 

framing members at the unit bottom, sides, rear and top when 

used for enclosing any listed unvented gas-fired log set with 

maximum heat input ratings up to 40,000 BTU/hr. (Reference 

Intertek Testing Services Report No. 13001A-764.)

 

However when a Vent-Free fireplace is to be installed 

on carpeting, tile, or any combustible material other than wood 

flooring or concrete, the Vent-Free fireplace shall then be

installed on a metal or wood panel extending the full width and 

depth of the Vent-Free fireplace.

Note: 

Keep all insulation material to a minimum of three inches 

(3”) away from the outside surfaces of the Vent-Free fireplace.

Clearance to Combustible Trim:

The Vent-Free fireplace is designed to be custom finished with

facing trim and mantle to be at owner option. However, all such 

trim material must meet standard fireplace code requirements: 

non-combustible facing material must be applied to a minimum 

of eight inches (8”) beyond the sides of the finished opening of 

the Vent-Free fireplace and

non-combustible  facing  material  must  cover  a  minimum 

of  twelve  inches  (12”)  above  the  finished  opening  of  the 

installed  unit.  (Reference  Intertek  Testing  Services  Report 

No. 13001A-764.)

 

Clearance  to  combustible  trim  are  those  distances 

required  to  ensure  that  combustible  mantle  and  facing 

material will not be exposed to excessive heat while the unit 

is operating. These clearances should be adequate to prevent 

discoloration or warping of trim facings due to heat. However, 

circumstances unique to each installation create variables that 

may be beyond the scope of this manual. Therefore be sure to 

follow gas log appliance manufacturer’s explicit installation 

instructions regarding all minimum trim facing, mantle height 

and side wall clearance requirements.

Note: 

Mantle height clearance requirements may vary among 

gas log manufacturers.

Before Beginning the Installation: 

Read these instructions 

carefully before beginning the installation of this Vent-Free 

fireplace.  Also  read  the  gas  log  appliance  manufacturer’s 

literature  regarding  sizing  and  suitability  for  installation 

into  this  enclosure  prior  to  installation.  (

Look  for  gas  log  

appliance manufacturer’s label “A.G.A. Certified  Vent-

Free Gas Log.

”)

 

Since  it  is  not  possible  to  adequately  define  all 

installation and use circumstances in this manual be sure to 

check  with  and  strictly  adhere  to  local  building  codes  and 

ordinances governing installation, inspection and use of gas 

fired equipment. In the absence of local codes the installation 

and use of this Vent-Free fireplace - and the certified unvented 

gas log appliance placed in it - must be in accordance with 

each  manufacturer’s  explicit  installation  instructions  and 

must conform with National Fuel Gas Code, ANSI Z21.11.2, 

NFPA 54.

 

Local building and safety codes shall govern issues 

relating to the suitability of the use of unvented appliances 

as well as to room size requirements. Prior to purchase and 

installation it should be determined if unvented gas log heaters 

are suitable to the proposed application where health matters 

are concerned.

Note:

You may need to provide combustion and ventilation air 

from an outside source to adequately satisfy local codes.

Non-combustible hearth extensions are not required in front 

of the Vent-Free fireplace. However it is the responsibility of 

the installer to refer to the vent free gas log manufacturer’s 

explicit installation instructions regarding their requirements 

for  noncombustible  hearth  extensions.  Requirements  may 

vary among vent free gas log manufacturers.

 

Refer to local codes governing the need for hearth 

extensions for vent free gas log enclosures.

Содержание VF-36

Страница 1: ...cit installation and operation instructions INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference Be Sure to Read Entire Manual Before Beginning Construction Contents of this manual may change without prior notification FOR USE ONLY WITH DECORATIVE TYPE CERTIFIED VENT FREE GAS LOG DO NOT BUILD A WOOD FIRE Carefully review the instructions supplied with the...

Страница 2: ...n 11 Specialty Application 12 See Thru 12 Noncombustible Finished Facing Requirements Clearance to Combustible Trim 13 Summary 14 Notes 15 Warranty Note Illustrations shown in this manual are not to scale and are intended to show typical installations Nominal dimensions are given for design and framing reference only since actual installations may vary due to job specific design preferences Howeve...

Страница 3: ...on However all such trim material must meet standard fireplace code requirements non combustible facing material must be applied to a minimum of eight inches 8 beyond the sides of the finished opening of the Vent Free fireplace and non combustible facing material must cover a minimum of twelve inches 12 above the finished opening of the installed unit Reference Intertek Testing Services Report No ...

Страница 4: ...1 2 3 20 5 A C 25 B Model A B C 36 43 36 1 8 27 1 4 42 49 43 1 8 46 53 47 1 8 33 1 4 37 1 4 37 1 2 43 W x 37 1 2 H x 25 1 4 D 49 W x 37 1 2 H x 25 1 4 D 53 W x 37 1 2 H x 25 1 4 D MINIMUM FRAMING 715 lbs 820 lbs 880 lbs WEIGHT B See Thru Models Side View Front View Plan View 3 31 1 37 1 ...

Страница 5: ... Size 36 42 46 Quantity 3 3 3 BASE TOP PLATE Model A 36 43 42 49 46 53 SIDE WALL BACK WALLS Model A 36 43 42 49 46 53 A 10 1 2 2 5 10 1 2 2 5 3 5 Earthcore reserves the right to make changes at any time without notice in design materials and specifications Earthcore further reserves the right to discontinue styles and products Please call 1 800 642 2920 for an Isokern dealer near you ...

Страница 6: ...trim Since this weight is spread over an area of seven and one half square feet 7 5 sq feet to nine and one half square feet 9 5 sq feet depending on standard unit size chosen it is necessary that any wood floor framing where this unit is placed be designed to carry concentrated loading of approximately 150 lbs sq foot Standard residential concrete slab is a suitable foundation This may be either ...

Страница 7: ...es B Framed Opening A Framed Opening C The following chart of dimensions is intended to aid in the positioning of a Vent Free fireplace in a corner condition Firebox A B C D Model 36 43 49 3 4 32 1 2 49 Model 42 49 52 3 4 37 71 3 4 Model 46 53 54 3 4 39 1 2 74 1 2 Notes A A reflects the Vent Free Series base plate dimension B B reflects the Vent Free Series outside center of firebox base plate to ...

Страница 8: ... mating components are assembled Face and Surface Cracks Should a face crack appear after the unit is assembled the crack can be repaired in place A crack can be V notched with a masonry chisel to a depth of approximately three eighth inch 3 8 Earthcore Mortar is then squeezed into the face crack and troweled smooth to the surface of the component Note Badly fragmented components should be discard...

Страница 9: ... plus the one and one half inch 1 1 2 thick fire brick floor in addition to the height of the concrete block platform For a flush hearth fireplace floor flush with the room s floor the base plate can be omitted from the assembly and the firebox walls built directly on the concrete support slab as long as there are no wood underpinnings This makes the fireplace finished fire brick floor approximate...

Страница 10: ...rbon monoxide detector be installed Gas line for gas log sets used in the Vent Free firebox can be routed through the side wall back wall or floor of the firebox by drilling an appropriately sized hole using a masonry drill bit Electrical Line Feed can be routed through the firebox back wall side walls or floor by drilling an appropriately sized hole using a masonry drill bit Be sure to follow the...

Страница 11: ...d It takes a total of about five gallons of mortar mix dry measure to fire brick line a Vent Free Face joints of one quarter inch 1 4 to three eighths inch 3 8 give a good appearance to the finished brick work however larger face joint dimensions are also acceptable Step 1 Wet mop the inside of the Vent Free with a damp sponge to remove dust and loose particles from the interior before installing ...

Страница 12: ...or two sided Vent Free fireplaces can be constructed from the standard one sided unit components by eliminating the back wall assembly In this installation the standard side wall components are reversed so that the standard side wall taper sits to the outside of the box leaving the inside of the see thru firebox with two straight and parallel interior walls Angle steel three inch by three inch by ...

Страница 13: ...asure of twenty four inches 24 away from the finished opening of the Vent Free fireplace Mantle and Mantle Shelf Clearance Vent Free fireplace are subject to the same building code safety clearances from the firebox opening as with any fireplace opening Parts of the combustible mantle assembly located above and projecting more than one and one half inches 1 1 2 inches from the firebox opening shal...

Страница 14: ...anufacturer s agent or supplier Dual Listed Appliance The Vent Free fireplace is certified with the use of dual listed unvented gas log heaters with a maximum input of 40 000 Btu s Do not burn any other type of vented gas log fire wood paper or refuse in the Vent Free fireplace Fuel Do not introduce any type of fuel into the Vent Free fireplace other than the LP or Natural Gas listed for use in th...

Страница 15: ...15 Notes ...

Страница 16: ...ision thereof is not responsible for any labor costs or indirect costs incurred for the replacement of defective components Earthcore is not responsible for misuse or mishandling of components Nothing in this warranty makes Earthcore or any division thereof liable in any respect for any injury or damage to the building or structure in which the fireplace or chimney system has been installed or to ...

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