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Ironwood JT400  |  User Manual

20

7.3 Types of Cuts

Edge Jointing

Depth of cut should be the minimum required to obtain a straight 
edge. Do not make cuts deeper than 1/8" (3.2mm) in a single 
pass. Hold the best face of the workpiece firmly against the fence 
throughout the feed.

Surfacing

Depth of cut should be the minimum required to obtain a straight 
edge. Do not cut more than 1/16" (1.5mm) per pass to allow control 
of the workpiece. Always use a hold-down device or push block 
when surfacing short stock or stock less than 3" (7.6cm) thick.

Rabbeting

The width and thickness of your workpiece is dependent upon  
your preferred width and length of the rabbet (a groove cut along 
the edge of a workpiece). Never rabbet a workpiece less than  
12" (30.5cm) long.  

Rabbeting

 WaRninG

Rabbet cuts require removal of the cutterhead guard. Always 
use extreme caution while rabbeting. Keep hands clear of the 
cutterhead. When rabbeting is complete, immediately replace the 
guard.

Jointing Warped Pieces

If the workpiece is deformed or warped, make shallow cuts with 
multiple passes until the surface is flat. Do not force the workpiece 
down against the table; excessive pressure prevents the jointer from 
flattening the workpiece so it remains warped, curved, or cupped. 

Jointing Short or Thin Workpieces

Always use a push block to prevent injury when jointing short or thin 
workpieces. 

Beveling

Lock the fence at the required angle, and keep the workpiece firmly 
against the fence and tables. Several passes may be necessary to 
remove enough material and achieve the desired result. 

Taper Cutting

Lower the forward end of the workpiece onto the outfeed table 
instead of starting the workpiece on the infeed table. Do this very 
carefully, as the piece will span the cutterhead, which will begin 
cutting at the point of contact with the workpiece.  Firmly hold the 
workpiece when placing it on the jointer to prevent kickback. Push 
the workpiece forward as in ordinary jointing. The effect is to plane 
off all the stock in front of the knives to increase depth, leaving a 
tapered surface. The taper can be determined by the amount of 
stock removal and the number of passes performed. 

To remove any ridge left by the knives when starting the taper, 
make a very light cut using the regular jointing method, with the 
infeed table raised to its usual position. Practice is required for this 
operation, and the beginner is advised to make trial cuts on waste 
material. 

Use extra precautions when performing such procedures.

Содержание JT400

Страница 1: ...ance cutterhead maintenance blade care periodic maintenance troubleshooting electrical print facility preparation connect to power safety delivery and installation inspection pre operation cleaning as...

Страница 2: ...e Machine from Pallet 3 6 Level 3 7 Pre Operation Cleaning 4 0 Connect to Power 11 5 0 Safety 12 6 0 Assembly 13 6 1 Fence Assembly 6 2 Dust Collection Manifold 6 3 Cutterhead Guard 7 0 Operation and...

Страница 3: ...on the metallic plate Machine information plate Stiles Technical Support 616 698 6615 Stiles Parts 800 PARTS 80 800 727 8780 Website www stilesmachinery com ironwood jt400 Machine Model_______________...

Страница 4: ...mm Fence Size 47 x 5 5 1 195mm x 140mm Fence Tilt 45 degrees Positive Stops 45 90 135 degrees Cutterhead Speed 5 000 rpm Number of Knives 60 Cutterhead Insert Size 30mm x 12mm x 1 5mm Cutting Circle 5...

Страница 5: ...achinery immediately for replacements Label 1 Safety Rules LABEL NO 1 WARNING Never use the JT400 for purposes other than its intended use Do not modify or remove any guards or other safety features I...

Страница 6: ...vary depending on length of material to be cut 2 3 Power WARNING A licensed electrician must connect the JT400 to the building power source Do not use extension cords Be sure that the electrical curre...

Страница 7: ...ck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend to install the machine immediately after delivery store it in a protected cool and dry...

Страница 8: ...ers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1 4 piece open end wrench set 2 4mm 5mm 6mm and 8mm short handle Allen wrenches 3 5mm long...

Страница 9: ...bolts that secure the machine to the pallet at the interior corners 2 Lift the machine from the pallet by one of 3 methods a Team lift b Slide machine onto forks of fork lift c With a fork lift or cr...

Страница 10: ...ot use gasoline or other petroleum based solvents There is a risk of explosion and burning if these products are used Serious personal injury may occur The machine is shipped with protective paper on...

Страница 11: ...power switch is off Proper wiring inside terminal box To connect power source to the machine 1 Remove the two screws and remove the terminal box cover 2 Remove the clear plastic insulator that covers...

Страница 12: ...c Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working order The machine should never be operated without safety guards in place TOOLING AND A...

Страница 13: ...mbly to the machine body at the two holes using the provided cap screws and lock washers Fence Cap screw and lock washer Hole locations 6 2 Dust Collection Manifold PARTS REQUIRED Dust collection mani...

Страница 14: ...ng away guard The interchangeable cutterhead guard protects your hands and helps guide the cut There are two styles of guards available on the JT400 jointer The fold away guard comes standard with the...

Страница 15: ...s on the threaded rods in place They keep the belt cover from bending during tightening 2 Loosen the lower hex nut on the motor base with an Allen wrench 3 Turn the top hex nut clockwise until proper...

Страница 16: ...o high the finished surface of the workpiece will be curved Work Piece Infeed Table WRONG Outfeed Table Cutter Head If the outfeed table is too low the work will be gouged or sniped at the end of the...

Страница 17: ...onfirm table height To check table height 1 Place a straight edge on the infeed table and over a knife tip on the cutterhead Be careful not to damage the carbide inserts Verify blade height with strai...

Страница 18: ...e surface 4 If the angle is not 45 degrees loosen the hex nut on the stop screw 5 Turn the stop screw until the fence is flush with the protractor 6 Tighten the hex nut 7 Tighten the lock handle Step...

Страница 19: ...t is entirely fed through the machine press the Off button Wait until the cutterhead has completely stopped before removing material Attempted removal while cutterhead is turning may cause kickback To...

Страница 20: ...e pressure prevents the jointer from flattening the workpiece so it remains warped curved or cupped Jointing Short or Thin Workpieces Always use a push block to prevent injury when jointing short or t...

Страница 21: ...n and dry them 8 2 Inspection FEATURE INTERVAL SITUATION Cutterhead Daily Belt Every week for the first 3 months and monthly thereafter Emergency stop Daily by functional test Safety guard Daily Elect...

Страница 22: ...damage and replace as necessary 8 5 Periodic Maintenance It is important to clean the inside of the machine daily to help ensure long machine life and superior performance Take care to prevent dust fr...

Страница 23: ...ctions in wood Cut with the grain whenever possible Replace inserts Use slower rate of feed Make shallower cuts Inspect wood closely for imperfections use different piece of wood if necessary Fuzzy gr...

Страница 24: ...Ironwood JT400 User Manual 24 9 1 Electrical Print...

Страница 25: ......

Страница 26: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A September 2013...

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