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Ironwood JT400  |  User Manual

18

Step 6:

 Adjust Fence Assembly

Using the fence is the safest and most accurate method of jointing, 
and should always be used when work permits.

The fence tilts forward and backward to 45 degrees. It has a 
90-degree stop, 135-degree stop, and 45-degree stop. 

Lock handle 
and tilt handle.

To tilt the fence forward:

1. Loosen the lock handle.

2. Use the tilt handle to tilt the fence forward. Lift up slightly on the

fence while tilting to prevent scratching of the table surface.

3. Tighten the lock handle.

To tilt the fence backward:

1. Loosen the lock handle.

2. Pivot the stop block out of the way.

3. Use the tilt handle to tilt the fence forward. Lift up slightly on the

fence while tilting to prevent scratching of the table surface.

4. Tighten the lock handle.

To move the fence forward or back:

1. Loosen the lock handle.

2. Rotate the handwheel counterclockwise to move the fence

forward. Rotate the handwheel clockwise to move the fence
back.

3. Tighten the lock handle.

To check and adjust the 90-degree stop:

1. Loosen the lock handle.

2. Tilt the fence until the stop screw contacts the stop block.

3. Place a square or machinist’s protractor (not provided) on the

table and against the fence surface.

4. If the angle is not 90 degrees, loosen the hex nut on the stop

screw.

5. Turn the stop screw until the fence is flush with the square.

6. Tighten the hex nut.

7. Tighten the lock handle.

To check and adjust the 45-degree stop:

1. Loosen the lock handle.

2. Tilt the fence until it contacts the 45-degree stop.

3. Place a square or machinist’s protractor set (not provided) at

45 degrees on the table and against the fence surface.

4. If the angle is not 45 degrees, loosen the hex nut on the stop

screw.

5. Turn the stop screw until the fence is flush with the protractor.

6. Tighten the hex nut.

7. Tighten the lock handle.

Step 7:

 Adjust Cutter Guard Tension (For Swing-Away Guard Only)

Set the cutter guard tension so that:

• The guard conceals the unused part of the cutterhead

•  After the workpiece clears the cutterhead, the guard swings

back to contact the fence

To adjust:

1. Loosen the tension knob.

2. Push the knob to the right to increase tension; turn to the left to

decrease tension.

3. Tighten the knob.

Step 8:

 Feed the Workpiece Through the Jointer

 WaRninG

Do not attempt to operate the machine if you are not completely 
familiar with its operation. Obtain immediate advice from a 
supervisor, instructor, or other qualified personnel.

Use of this machine requires that you give your work your undivided 
attention, and careless acts or not paying close attention to work 
being performed may result in serious injury to yourself and/or 
others. Never operate this or any machine under the influence of 
drugs, alcohol, or any medication that may impair judgment. 

Dust created by manufacturing activities may be harmful to your 
health. Your risks from exposure may vary. Always work in a well-
ventilated area and wear safety approved, protective dust masks 
specifically designed to filter out microscopic particles. Utilize wood 
dust collection systems appropriate to your machine type.

Avoid Kickback

It is very important that each workpiece be carefully inspected for 
stock condition and grain orientation before running through the 
machine. “Pull-out” and the dangerous kicked back material can 
result when the workpiece has knots, holes, or foreign materials 
such as nails. Kickback can also occur when the material is fed 
against the grain on the cutterhead. 

Содержание JT400

Страница 1: ...ance cutterhead maintenance blade care periodic maintenance troubleshooting electrical print facility preparation connect to power safety delivery and installation inspection pre operation cleaning as...

Страница 2: ...e Machine from Pallet 3 6 Level 3 7 Pre Operation Cleaning 4 0 Connect to Power 11 5 0 Safety 12 6 0 Assembly 13 6 1 Fence Assembly 6 2 Dust Collection Manifold 6 3 Cutterhead Guard 7 0 Operation and...

Страница 3: ...on the metallic plate Machine information plate Stiles Technical Support 616 698 6615 Stiles Parts 800 PARTS 80 800 727 8780 Website www stilesmachinery com ironwood jt400 Machine Model_______________...

Страница 4: ...mm Fence Size 47 x 5 5 1 195mm x 140mm Fence Tilt 45 degrees Positive Stops 45 90 135 degrees Cutterhead Speed 5 000 rpm Number of Knives 60 Cutterhead Insert Size 30mm x 12mm x 1 5mm Cutting Circle 5...

Страница 5: ...achinery immediately for replacements Label 1 Safety Rules LABEL NO 1 WARNING Never use the JT400 for purposes other than its intended use Do not modify or remove any guards or other safety features I...

Страница 6: ...vary depending on length of material to be cut 2 3 Power WARNING A licensed electrician must connect the JT400 to the building power source Do not use extension cords Be sure that the electrical curre...

Страница 7: ...ck or fork lift to move the machine on its pallet as close to its final position as possible If you do not intend to install the machine immediately after delivery store it in a protected cool and dry...

Страница 8: ...ers to ensure all tools hardware and accessories are included The tool kit should contain the following items 1 4 piece open end wrench set 2 4mm 5mm 6mm and 8mm short handle Allen wrenches 3 5mm long...

Страница 9: ...bolts that secure the machine to the pallet at the interior corners 2 Lift the machine from the pallet by one of 3 methods a Team lift b Slide machine onto forks of fork lift c With a fork lift or cr...

Страница 10: ...ot use gasoline or other petroleum based solvents There is a risk of explosion and burning if these products are used Serious personal injury may occur The machine is shipped with protective paper on...

Страница 11: ...power switch is off Proper wiring inside terminal box To connect power source to the machine 1 Remove the two screws and remove the terminal box cover 2 Remove the clear plastic insulator that covers...

Страница 12: ...c Code and local regulating authorities GUARDS Make certain that machine guards are in place and in good working order The machine should never be operated without safety guards in place TOOLING AND A...

Страница 13: ...mbly to the machine body at the two holes using the provided cap screws and lock washers Fence Cap screw and lock washer Hole locations 6 2 Dust Collection Manifold PARTS REQUIRED Dust collection mani...

Страница 14: ...ng away guard The interchangeable cutterhead guard protects your hands and helps guide the cut There are two styles of guards available on the JT400 jointer The fold away guard comes standard with the...

Страница 15: ...s on the threaded rods in place They keep the belt cover from bending during tightening 2 Loosen the lower hex nut on the motor base with an Allen wrench 3 Turn the top hex nut clockwise until proper...

Страница 16: ...o high the finished surface of the workpiece will be curved Work Piece Infeed Table WRONG Outfeed Table Cutter Head If the outfeed table is too low the work will be gouged or sniped at the end of the...

Страница 17: ...onfirm table height To check table height 1 Place a straight edge on the infeed table and over a knife tip on the cutterhead Be careful not to damage the carbide inserts Verify blade height with strai...

Страница 18: ...e surface 4 If the angle is not 45 degrees loosen the hex nut on the stop screw 5 Turn the stop screw until the fence is flush with the protractor 6 Tighten the hex nut 7 Tighten the lock handle Step...

Страница 19: ...t is entirely fed through the machine press the Off button Wait until the cutterhead has completely stopped before removing material Attempted removal while cutterhead is turning may cause kickback To...

Страница 20: ...e pressure prevents the jointer from flattening the workpiece so it remains warped curved or cupped Jointing Short or Thin Workpieces Always use a push block to prevent injury when jointing short or t...

Страница 21: ...n and dry them 8 2 Inspection FEATURE INTERVAL SITUATION Cutterhead Daily Belt Every week for the first 3 months and monthly thereafter Emergency stop Daily by functional test Safety guard Daily Elect...

Страница 22: ...damage and replace as necessary 8 5 Periodic Maintenance It is important to clean the inside of the machine daily to help ensure long machine life and superior performance Take care to prevent dust fr...

Страница 23: ...ctions in wood Cut with the grain whenever possible Replace inserts Use slower rate of feed Make shallower cuts Inspect wood closely for imperfections use different piece of wood if necessary Fuzzy gr...

Страница 24: ...Ironwood JT400 User Manual 24 9 1 Electrical Print...

Страница 25: ......

Страница 26: ...Stiles Machinery Inc 3965 44th St SE Grand Rapids MI 49512 p 616 698 7500 f 616 698 9411 www stilesmachinery com 2013 Stiles Machinery Inc Version A September 2013...

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