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Choose a mounting location that can support the winch and rated load capacity. 

 

Do not weld mounting bolts 

 

Use supplied power cords and wire rope listed in manual only. Do not use thinner/longer cables 
or link multiple cables together. 

 

Keep hands clear of winch rope, hook loop, hook and fairlead opening during installation, 
operation, and when spooling in or out. 

 

Wrap the wire rope under 500 lbs. of tension before use. Otherwise, the wire rope may bind 
during operation. 

 

Do not route electrical cables near sharp edges or parts that will move or become hot. 

 

Ventilate area well before and while working on battery. Explosive hydrogen gas can 
accumulate and explode when ignited by a spark or open flame. 

 

Only connect to a clean, corrosion free battery. 

 

Remove all jewelry and metallic objects before working near battery. 

WINCHING SAFETY 

 

Inspect winch rope, hook, and slings before operating winch. Frayed, kinked or damaged winch 
rope must be replaced immediately. Damaged components must be replaced before operation. 

 

Do not maintain power to the winch if the motor stalls. Verify the load is within the rated capacity 
for the wire rope layer. Make sure the battery is fully charged. Use double line rigging whenever 
possible. 

 

Do not engage or disengage clutch while under load. 

 

Always ensure hook latch is closed and not supporting load. 

 

Never apply load to hook tip or latch. Apply load only to the center of hook. 

 

Never use a hook whose throat opening has increased, or whose top is bent or twisted. 

 

Keep clear of fairlead when operating. Do not try to guide wire rope. 

 

Do not place any fingers through the hook. Fingers may be caught and get pulled into the 
fairlead or drum. Use the included strap to hold the hook instead. 

 

Stay out of the direct line that the wire rope is pulling. If it slips or breaks, it will create a whiplash 
effect. Utilize a winch dampener to help absorb the force released if the wire rope breaks. 

 

Do not use for overhead hoisting. This winch is intended to be used for pulling only. 

 

Use a spotter to assist you in ensuring that it is safe to operate the winch. Make sure the spotter 
is out of the way of the vehicle and the wire rope before activating the winch. 

 

Do not use the hand crank, if equipped, to assist the winch. 

 

Do not use vehicle to pull on the wire rope and “assist” the winch. 

 

Do not use to transport people or animals. 

 

Disconnect battery cables before working near the wire rope, drum, fairlead or load, to prevent 
accidental starting. 

 

Keep wire rope straight to avoid kinking the wire rope. 

 

Keep children and bystanders away while operating. 

 

Hook onto the object using a pulling point, tow strap or chain. Do not wrap the wire rope around 
the object and hook onto the wire rope itself.  

 

Do not use a recovery strap while winching. 

 

Secure the load after moving. Do not lock the mechanism. 

Содержание 54126

Страница 1: ...tric Truck Winch Owner s Manual WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may...

Страница 2: ...at you read the entire manual to become familiar with this product before you begin using it This electric truck winch is designed for certain applications only Northern Tool Equipment is not responsi...

Страница 3: ...cations 4 Important Safety Information 5 Specific Operation Warnings 6 Assembly Instructions 8 Before Each Use 10 Operating Instructions 10 After Each Use 14 Maintenance 14 Troubleshooting 14 Parts Di...

Страница 4: ...s Duty Cycle Rating 5 45 sec at Max Rated Load 14min 15 sec Rest Pendant Controller Wired 12 ft 3 7m Long Gear Train 3 stage Planetary Gear Ratio 265 1 Freespool Sliding Ring Gear Brake Auto Load Hold...

Страница 5: ...electric winch was designed Use the right tool for the job DO NOT attempt to force small equipment to do the work of larger industrial equipment There are certain applications for which this electric...

Страница 6: ...bends damage frayed or kinked wire rope and any other conditions that may affect the safe operate of the winch Do not use the winch even if minor damage appears A kink permanently weakens the wire ro...

Страница 7: ...s closed and not supporting load Never apply load to hook tip or latch Apply load only to the center of hook Never use a hook whose throat opening has increased or whose top is bent or twisted Keep cl...

Страница 8: ...tacle that may interfere with safe operation of the winch Always use supplied hook strap whenever spooling winch rope in or out during installation and during operation Always take time to use appropr...

Страница 9: ...good condition 1 Plan a route for the wiring from the point of the vehicle where the winch will be mounted or used to the battery This route must be secured and out of the way of moving parts road de...

Страница 10: ...switch the Motor Cable connections on the Motor Assembly then reconnect the Battery Cables 9 Disconnect the pendant controller when not in use Preparing the Wire Rope 1 The wire rope must be properly...

Страница 11: ...nnections must be tight and clean 4 Put the vehicle s transmission in Neutral 5 If the vehicle where the winch is mounted is not supposed to be moved engage the emergency brake and block the wheels us...

Страница 12: ...feet from the hook to help absorb the force released if the wire rope breaks 11 Re engage the clutch by moving the clutch handle to the engaged position see the following picture WARNING Do not allow...

Страница 13: ...must be pulled at an angle in relation to the winch use a pulley sold separately and an anchor point directly in front of the winch as shown in the following picture to keep the wire rope pull straig...

Страница 14: ...xternal surfaces of the winch with a clean cloth Maintenance WARNING To prevent serious injury from accidental operation disconnect the battery cables before performing any inspection maintenance or c...

Страница 15: ...noid to loosen contacts Apply12 volts to coil terminals directly A clicking indicates proper activation 5 Replace switch assembly 6 Check for voltage at armature port with switch pressed If voltage is...

Страница 16: ...t FH Screw M4x20 10 2 Lock Washer 4 22 3 Gearbox End Cover 1 4 Washer 2 5 Bearing 1 6 Sun Gear Input 1 7 Clutch Handle Assembly 1 8 Gear Box Tube 1 9 Clutch Gear 1 10 Gear Carrier Assembly Input 1 11...

Страница 17: ...36 Roller Fairlead 1 37 Fairlead Mounting Hardware 2 38 Control Box 1 39 Pendant Controller 1 40 Power Wire 1 41 Circuit Breaker 1 Replacement Parts For replacement parts and technical questions plea...

Страница 18: ...claim contact Us at 1 800 222 5381 identify the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in...

Страница 19: ...Page 19 of 19 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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