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A small amount of sparking may be visible through the housing vents. This is normal and does not 
indicate a problem. 
Excessive sparking visible through the housing air vents and/or the saw failing to operate may 
indicate the carbon brushes have worn out and need to be replaced. Carbon brushes should only 
be replaced by a qualified electrician or power tool repairer. 
 
 
 
 
 
 
 
 
 
 
 

PROBLEM 

CAUSE 

SOLUTION 

Excessive Sparks 

Broken or missing teeth 

Replace blade 

 

Teeth are blunt 

Replace blade 

 

Cutting speed action too 
slow 

Increase cutting speed 
action 

Breaking Blades/ Over 
Heating 
 

Cutting speed action too 
fast 

Decrease cutting speed 
action 

 

Broken or missing teeth 

Replace blade 

 

Blunt teeth 

Replace blade 

 

Deformed or cracked 
blades 

Replace blade 

 

Too much pressure 
applied when cutting 

Reduce pressure 

 

Insufficient lubrication 
applied to blades 

Increase lubrication 
used when cutting 
metals 

Teeth Breaking 

Cutting speed action too 
fast 

Decrease cutting 

speed action 

 

Material being cut is too 
hard 

Replace blade 

 

Blades incorrectly 
installed 

Replace blade 

 

Blades are blunt 

Replace blade 

Saw Overheating/ 
Overloaded 

Cutting speed action too 
fast 

Reduce cutting speed 
action 

 

Blades are damaged 

Replace blade 

 

Blades are missing 
teeth 

Replace blade 

 

Blades not correctly 
installed 

Replace blade 

 

Insufficient lubrication 
applied to blades 

Replace blade 

Guard is Binding 

Guard or Blades have 
become misshapen 

Contact the distributor 

Содержание 45994

Страница 1: ...MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious person...

Страница 2: ...E Thanks to the revolutionary counter rotating twin blade technology it is now possible to cold clean cut metal wood and plastic without any pesky blade changes The twin blade design also allows you t...

Страница 3: ...utter until they have read this manual and have developed a thorough understanding of how the Twin Cutter works WARNING The warnings cautions and instructions discussed in this instruction manual cann...

Страница 4: ...e the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock...

Страница 5: ...ing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow pe...

Страница 6: ...arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control h Never use damaged or incorrect blade washers or bolt The blade washers and bolt...

Страница 7: ...when sawing into existing walls or other blind areas The protruding blade may cut objects that can cause kickback INSTRUCTIONS FOR SAWS WITH INNER PENDULUM GUARDS Lower guard function a Check lower gu...

Страница 8: ...efore using the Twin Cutter Broken parts will affect the Twin Cutter operation Replace or repair damaged or worn parts immediately Store idle Twin Cutter When Twin Cutter is not in use store it in a s...

Страница 9: ...1 SIDE HANDLE Side Handle 1 Attach the side handle to the twin cut saw Preparing your workpiece 1 Securely clamp the workpiece 2 Mark your cutting line NOTE The kerf width of cut is 0 18 in Allow for...

Страница 10: ...e 2 MAXIMUM CUTTING CAPACITIES WARNING Always ensure that the lower guard is releasing freely and is fully closed before commencing work If it is binding or sticking do not proceed and contact the dis...

Страница 11: ...ON WHEN YOU RELEASE THE ON OFF SWITCH ALLOW THE BLADES TO COME TO A COMPLETE STOP 2 Hold the saw so that the blades are perpendicular to the workpiece 3 Tilt the saw upwards so that it is angled at ap...

Страница 12: ...tainless steel sheet and cast iron up to 3mm thick PLUNGE CUTTING 1 Raise the lower guard and keep it raised with the thumb of your left hand while gripping the side handle 1 Fully insert the wax stic...

Страница 13: ...ades to cool 2 Rotate the blades independently until the holes in both blades are aligned 3 Place the lock pin attached to the wrench through the holes to lock the blades 4 Unscrew the lock nut and re...

Страница 14: ...4 Turn the blades so that the holes are aligned 5 Place the lock pin through the holes to hold the blades Tighten the lock nut 6 Turn the blades by hand to check that they easily turn in opposite dir...

Страница 15: ...s are at right angles to the workpiece and the saw is inclined at an angle of approximately 30 Always keep your body positioned behind the blades and to one side not directly behind the blades Never f...

Страница 16: ...t all times If possible prevent foreign matter from entering the vents After each use blow air through the saw housing and guard to ensure it is free from all dust particles which may build up Build u...

Страница 17: ...crease cutting speed action Broken or missing teeth Replace blade Blunt teeth Replace blade Deformed or cracked blades Replace blade Too much pressure applied when cutting Reduce pressure Insufficient...

Страница 18: ...Page of 20 18 DIAGRAM AND PARTS LIST...

Страница 19: ...Housing 1 11 Spring Washer 5 2 45 Name Plate 1 12 Plate 5 1 46 Brush Holder 2 13 Arbor Nut 1 47 Carbon Brush 2 14 Circlip for Hole 21 1 48 Brush Cap 2 15 Ball Bearing 61801 2RS 1 49 Plate for Inner Wi...

Страница 20: ...lica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To...

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