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INSTALLATION GUIDELINES

MOUNTING LOCATION

The IOTA Power Converter/Battery Charger can be mounted in 
any position within an enclosed or interior compartment. Provide 
sufficient air space to allow unrestricted airflow in and around 
the unit. Provide at least 4

 around the fans of the DLS to allow 

for proper air intake.

DO NOT

 mount the unit in a zero clearance compartment. 

DO NOT 

mount the DLS in the same compartment with flamma-

ble items such as gasoline or batteries. There are no components 
within the DLS unit that, during normal operation, produce arcs 
or sparks. However, all electronic devices have some potential 
for generating sparks in the event of failure which can result in 
explosion or fire.

DO NOT

 mount the DLS in an area that has the potential of 

dust, debris, or other foreign materials to enter in through the 
DLS vents. 

DO NOT

 place the DLS directly above the battery; the gases 

from the battery can corrode and damage the DLS.  

BATTERY CONNECTION

Before you connect the DLS to the battery, make sure that the 
AC power cord is NOT plugged into an electrical outlet.
Disconnect the positive side of the battery before installation. Con-
nect the positive (red) and negative (black) terminal lugs to battery 
or load. Always use the proper size wire based on the amperage 
of the converter and the battery. Recommended wire gauge and 
torque are as follows: 4-6 AWG at 45 in. -lbs, 8 AWG at 40 in. -lbs. 
Refer to Illustration 1. Recreational vehicle applications require 
a type III circuit breaker be installed within 18

 

of the battery, 

connecting the battery positive to the line side of the breaker, and 
the IOTA unit to the load side. Connect “Chassis Bonding Lug” 
on the IOTA unit to vehicle chassis or other grounding source. 
Recommended wire gauge and torque are as follows: 4-6 AWG 
at 45 in. -lbs, 8 AWG at 40 in. -lbs. Refer to Illustration 1.

UNIVERSAL A.C. INPUT

 

The input cord provided features a three-prong IEC receptacle 
for connection to a properly rated input cord which connects to 
the 108-264VAC supply. DO NOT OPERATE THE DLS WITH A 
DAMAGED CORD OR PLUG. Have the cord or plug replaced 
immediately by qualified service personnel.

REVERSE POLARITY FUSES

The IOTA Battery Charger/Power Supply is protected against 
reverse polarity on the DC output. If a battery or the unit is 
hooked up incorrectly, the fuses will blow and can be easily 
replaced. Always use the same size and style fuse that came 
with the converter. To change the fuses, use a screwdriver 
to loosen the screws and remove the fuses. Always replace 
the fuses with the same type and rating. After inserting the 
new fuses, tighten the screws firmly. Apply 8 inch-pound  
maximum torque. DO NOT OVERTIGHTEN. 

Note: some DLS 

models require only one fuse. For these units, a small fiberglass 
spacer may be used in the empty fuse slot to aid with tightening.

IOTA DLS Series Power Converter/Battery Chargers 
convert 108-264 volts A.C. to 27.2 volts D.C. As a power 
supply, its tightly controlled regulation allows the user to 
operate any 24 volt nominal D.C. load up to the converter’s 
rated output current. As a battery charger, the converter will 
maintain the battery, delivering its full-rated current when 
the battery capacity falls sufficiently low. The voltage is set 
to deliver its maximum current for the necessary period of 
time that minimizes undue stress to the battery caused by 
heating of its cells. This helps to ensure the longest pos-
sible life of the battery. Over time, as the battery nears its 
full capacity, the converter will float-charge the battery to 
prevent self-discharge of its cells.  

PROTECTION FEATURES

The IOTA Power Converters/Battery Chargers are de-
signed with high quality components to help ensure 
years of continuous use. The unit is protected by multiple 
protection features for a long, trouble-free life.

1) 

Reverse Battery Polarity Protection.

 2) 

Brown-Out In-

put Protection.

 3) 

Over-Current Protection

 - cycle by cycle 

peak limiting as well as rated current limiting to maximize 
the life of the converter. 4) 

Over-Temperature Protection. 

In addition, it is designed with a unique “proportional” fan 
control circuit. Fan speed is directly proportional to the 
converter’s internal ambient temperature. This enables 
the fan to turn on and off very slowly, minimizing unwanted 
fan-starting noise. 

The IOTA Power Converters/Battery Chargers are war-
ranted from defects in materials or workmanship for two 
years from date of retail purchase, and limits the remedies 
to repair or replacement. This warranty is valid only in 
the continental United States and Canada. For com-
plete warranty details, contact Customer Service or visit  
www.iotaengineering.com.

WARRANTY

PRODUCT DESCRIPTION

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