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Interroll Transfer module SH 1400

Introduction

Version 1.0 (06/2022) en
Translation of original operating instructions

7

Warning notices in this document

The warning notices refer to risks which may arise while using the module. They are available in
four danger levels identified by the signal word:

Signal word

Meaning

DANGER

Identifies a danger with high risk that will result in death or serious
injury if it is not avoided.

WARNING

Identifies a danger with medium risk that could result in death or
serious injury if it is not avoided.

CAUTION

Identifies a danger with low risk that may result in minor or medium
injury if it is not avoided.

NOTICE

Identifies a danger that results in property damages.

Symbols

This symbol marks useful and important information.

Requirement:

R

This symbol represents a prerequisite to be met prior to installation and maintenance work.

4

This symbol marks the steps to be carried out.

Содержание SH 1400

Страница 1: ...PIRED BY EFFICIENCY Installation and Operating Instructions Interroll Transfer module SH 1400 Rated width 410 mm S 715 mm M 867 mm L Version 1 0 06 2022 en Translation of original operating instructio...

Страница 2: ...tual property right Texts images graphics and the like as well as their arrangement are protected by copyright and other protection laws Reproduction modification transfer or publication of any part o...

Страница 3: ...e 8 Field of use 8 Changes to the module 8 Unintended use 9 Personnel qualification 9 Operators 9 Service personnel 9 Electricians 9 Personal protective equipment 10 Dangers 11 Safety devices 11 Heat...

Страница 4: ...case of accident or fault 23 Cleaning 24 Preparation for cleaning by hand 25 Manual cleaning 25 Resistance 27 Maintenance and repair 28 Observe the following for maintenance and repair 28 Maintenance...

Страница 5: ...ts Version 1 0 06 2022 en Translation of original operating instructions 5 Declaration of incorporation 43 Declaration of incorporation 45 Appendix 47 Warranty for Interroll module belt conveyors 47 R...

Страница 6: ...tion to these installation and operating instructions special contractual agreements and technical documents apply to special versions of the module and its additional equipment Installation and opera...

Страница 7: ...sk that will result in death or serious injury if it is not avoided WARNING Identifies a danger with medium risk that could result in death or serious injury if it is not avoided CAUTION Identifies a...

Страница 8: ...ea of use Intended use The module may only be used for industrial applications and in an industrial environment to convey belt conveyor ready goods such as all types of boxes packaged food or beverage...

Страница 9: ...e module is not intended for private end customers Use in a residential area is prohibited without additional assessment and without the use of EMC protective measures that have been adapted according...

Страница 10: ...erating instructions Personal protective equipment 4 For all work such as assembly maintenance and cleaning tasks wear personal protective equipment that is suitable and appropriate for the hazard sit...

Страница 11: ...ewelery such as necklaces or bracelets 4 If you have long hair always wear a hair net Parts lying around or falling off 4 Remove equipment or material which is not required from the workspace 4 Wear s...

Страница 12: ...plete system and operated as part of the system Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation Special operating mode Explan...

Страница 13: ...module is available in the following rated widths BF S 405 mm M 710 mm L 862 mm Components 1 2 4 6 3 5 7 9 10 11 3 8 1 Transfer module SH 1400 1 Side plate 7 MultiControl 2 Pressure shaft 8 Side cove...

Страница 14: ...ent a zero pressure accumulation conveyor Depending on the size of the transfer module the rated width is S 410 mm M 715 mm or L 867 mm Technical data SH 1400 Rated width BF 410 mm S 715 mm M 867 mm L...

Страница 15: ...delivery includes Rack including side frames connecting braces Drive RollerDrive Pressure shaft pawl linkage Module conveyor Optional MultiControl Photo cell and reflector sensor holder and universal...

Страница 16: ...te Level Layout Position No Sales Order No Pos Serial Number Build Year Weight kg 10 4 1 3 2 5 7 8 9 6 Nameplate 1 Arrow in transport direction 6 Machine number 2 Company address 7 Serial number 3 Typ...

Страница 17: ...ck correct fastening for transport Loosen the transport locks around the package The crossbeams above the top module can then be removed thereby exposing the module The individual module is lifted out...

Страница 18: ...guides universal support side guide brackets and side guides are also delivered assembled The installation tasks are divided into two sections Setting up the module Integrating the module into a comp...

Страница 19: ...onnection which is fastened at the supports is intended for this purpose It is recommended to connect a grounding connection with grounding cable every 20 m Orientation 4 Align the module using the he...

Страница 20: ...ding between modules If no profile connectors are used alternative measures must be taken for grounding The modules are aligned based on the top edge of the roller conveyor or module conveyor Suitable...

Страница 21: ...that the side profiles are aligned 4 Align the top edges of the modules by using the height adjustable feet of the supports 4 Check horizontal alignment with a spirit level or rotation laser 4 Secure...

Страница 22: ...y shoes and work clothing The module has been checked at the factory Module conveyor setting and module conveyor tension are preset at the factory and generally do not have to be changed Nevertheless...

Страница 23: ...ation WARNING Danger from rotating parts Crushing and serious injuries due to parts of the body and clothing being pulled into the module 4 Do not remove the protective covers 4 Wear personal protecti...

Страница 24: ...bserve all legal regulations and hygiene regulations for food safety 4 Use solely food safe lubricants as well as cleaning and disinfecting agents 4 Observe the cleaning intervals CAUTION Risk of inju...

Страница 25: ...ure cleaner for cleaning particularly not for the roller conveyors Manual cleaning The conveyor platform is not designed for cleaning with alkaline or acidic cleaning agents In particular rollers and...

Страница 26: ...to the surfaces at an angle of 45 4 For a more thorough cleaning clean seals grooves and other recesses with a soft brush 4 In case of heavy contamination use a soft brush and or a plastic scraper tog...

Страница 27: ...ne POM polypropylene PP and polyamide PA Acidic acid aqueous solution 5 Calcium chloride aqueous solution 10 Dimethylformamide Dioctylphthalate Ethyl ether Isopropanol Soap solution aqueous solution S...

Страница 28: ...in pairs 4 Use suitable loading and lifting equipment Secure the module against falling or tipping CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cl...

Страница 29: ...nding on the component Module conveyor Weekly Check module belt carrying side for cleanliness Clean dry as required RollerDrive 1 month after installation of module Check for firm seating in the side...

Страница 30: ...shock 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Fasten screws with a tightening torque of 19 Nm Installing removing module between connecting tabs To re...

Страница 31: ...side frames 3 on the right and left and lift out the module between the connecting tabs and therefore out of the complete system 4 The connecting tabs can remain screwed on to the subsequent conveyor...

Страница 32: ...while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Requirement R The module is shut down 4 Drive...

Страница 33: ...nce tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be started accidentally Requirement R Th...

Страница 34: ...rew 4 of the drive roller 5 from the side plate 3 of the module Loosen the nut 6 on the cable side of the drive roller 4 Remove the drive roller from the side frames and install new RollerDrive in the...

Страница 35: ...ocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be star...

Страница 36: ...ation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be started accidentall...

Страница 37: ...rocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock 4 Power down the entire conveyor module and ensure that it cannot be sta...

Страница 38: ...at an angle Align conveying goods parallel to the side guide Center of gravity of the load is not centered Align the center of gravity of the load Transport process cannot be started and RollerDrive d...

Страница 39: ...due to excessive current consumption Gear box defective bearing of drive roller defective Replace the defective part Short circuit Check electrical connections and replace defective parts Unit weight...

Страница 40: ...parts for the connector sets can be ordered from Interroll upon request The different connector sets are matched to all available conveyor modules and include static connectors as well as safety rele...

Страница 41: ...Spare parts drawing 1 4 2 3 Transfer module SH 1400 Spare parts list S spare part W wear part T tool Type 1400 S M L Item No Designation Material number S W T 1 RollerDrive S 61124089 M 61124090 L 61...

Страница 42: ...ations For all work on and with the module the legal regulations concerning waste avoidance and proper disposal and recycling must be followed NOTICE Substances with a water hazard class such as greas...

Страница 43: ...1 5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The special technical documents mentioned in Appendix VII B have been prepared and will be transmitted to the responsible author...

Страница 44: ...rroll Transfer module SH 1400 Declaration of incorporation 44 Version 1 0 06 2022 en Translation of original operating instructions Hueckelhoven Baal dated 16 May 2022 Dr Hauke Tiedemann Managing Dire...

Страница 45: ...5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 6 1 1 6 2 1 6 4 1 7 1 1 7 2 1 7 3 1 7 4 The specific technical documentation according to Annex VII B has been prepared and will be submitted to the competent authority i...

Страница 46: ...ly be put into operation when it has been established that the complete machine system in which the partly completed machine is to be installed is to be installed complies with the provisions of this...

Страница 47: ...ance notes from Interroll Operation of the motor without suitable motor protection Not connecting the internal Interroll thermal circuit breaker if available Reversing the rotational direction before...

Страница 48: ...For your local contacts please visit interroll com contact copyright Version 1 0 06 2022 en Translation of original operating instructions...

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