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  41

440 01 1051 02

Specifications are subject to change without notice.

2.  Bottom returns can be made by removing the knockout

panel in the furnace base. Do 

NOT

 remove knock-out

except for a bottom return.

3. Installation 

of 

locking-type dampers are recommended in all

branches, or in individual ducts to balance system’s air flow.

4. Non-combustible, flexible duct connectors are

recommended for return and supply connections to

furnace.

Figure 42

Side Return Air Cutout

Embossed Area

on Side of Furnace

A

Furnace

Bottom

B

A = 14

1

/

2

 (368.3mm) Height of Cutout for 16

 x 25

 (406.4 x 635mm) Filter

B = 22

1

/

2

 (571.5mm) Width of Cutout for 16

 x 25

 (406.4 x 635mm) Filter

NOTE: Furnaces with 5 ton cooling rating may require both

(left and right) side return or one side and bottom return. 

Side return air duct(s) is not permitted with horizontal furnace

installation.

5.  If air return grille is located close to the fan inlet, install at

least one, 90

°

 air turn between fan and inlet grille to reduce

noise.

NOTE:

 To further reduce noise, install acoustical air turning vanes

and/or line the inside of duct with acoustical material.

Sizing

Existing or new ductwork 

MUST

 be sized to handle the correct

amount of airflow for either heating only or heating and air

conditioning.

Insulation

1. Insulate 

ductwork installed in attics or other areas exposed

to outside temperatures with a minimum of 2

 (50.8mm)

insulation and vapor barrier.

2.  Insulate ductwork in indoor unconditioned areas with a

minimum of 1

 (25.4mm) insulation with indoor type vapor

barrier.

Filters

A Filter 

must

 be used:

Filters are not supplied with these furnaces, but can be purchased

from the distributor.
Use either filter type:

Washable, high velocity filters are based on a maximum

air flow rating of 600 FPM.

Disposable, low velocity filters are based on a maximum

air flow of 300 FPM when used with filter grille.

See 

Circulating Air Blower Data 

for additional data.

NOTE:

 Disposable, low velocity filters may be replaced with

washable, high velocity filter providing they meet the minimum

size areas. Washable, high velocity filters can be replaced 

ONLY

with same type and size.

Figure 43

Side Mounted Filter Rack

25-20-90

Filter Installation using Optional Filter Rack

When installing or removing a bottom mounted filter, slide the two

side filter clips to the back of the furnace 

BEFORE

 installing or

removing. This will allow the filter to clear the front raised edge of

the furnace. Insert filter into side clips first and push filter back until

it is fully engaged into back clip. When filter is in place, slide clips

back into place midway on filter as shown in 

Figure 44

 and

Figure 45.

Figure 44

Bottom Mounted Filter Rack

Slide filter clips towards back before removing

25-24-18-1

Center  Clip

side-to-side

9

(152.4mm)

Figure 45

Filter Clip Construction

3

1

1

/

4

1

1

/

2

11

/

16

26 Ga. Galvanized  Steel

FAST part number 1008482

(38.1)

(31.8)

(76.2)

(27)

Refer to

 Figure 46

 and for guidelines to install filters. Furnaces

which require larger filter media and have limited clearances on

one side of furnace, require a standoff filter rack, see 

Figure 46

,

available from your distributor.

Содержание C9MPX

Страница 1: ...Installation Requirements 4 INSTALLATION 6 Combustion Ventilation Air 10 Vent Combustion Air Piping 14 Concentric Vent Termination 32 Gas Supply and Piping 34 Electrical Wiring 39 Ductwork and Filter...

Страница 2: ...t above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in...

Страница 3: ...ondensate Drain Trapped Manual Gas Shut Off Upstream of Furnace Drip Leg Gas Valve turned ON Type of Gas Natural Propane Filter Type and Size Calculated Firing Rate See Checks and Adjustments Section...

Страница 4: ...sult in personal injury death and or property damage This furnace is not designed for use in mobile homes trailers or recreational vehicles WARNING CUT HAZARD Failure to follow this caution may result...

Страница 5: ...following 1 Thoroughly read this manual and labels on the unit This will help you understand how your unit operates and the hazards involved with gas and electricity 2 Do not use this unit if any part...

Страница 6: ...ing could result in personal injury or death Do NOT operate furnace in a corrosive atmosphere containing chlorine fluorine or any other damaging chemicals which could shorten furnace life Refer to Com...

Страница 7: ...g ignition input rate temperature rise and venting according to these instructions CARBON MONOXIDE POISONING HAZARD FaiIure to follow this warning could result in personal injury or death Do NOT opera...

Страница 8: ...panels Note On the Direct Vent furnace the vent pipe attaches to the furnace through the side panels The combustion air pipe attaches to the top panel or to the alternate location on the side panel O...

Страница 9: ...111 16 175 16 215 8 21 4 131 4 24 47 8 215 8 17 8 297 8 273 16 913 16 3311 16 KO KO KnockOut 609 6 30 2 249 2 31 7 73 549 3 27 109 5 122 2 758 8 690 6 549 3 855 7 439 7 42 9 123 8 177 8 47 6 469 9 723...

Страница 10: ...the National Fuel Gas Code NFGC ANSI Z223 1 NFPA 54 2009 in the U S 2 Sections 8 2 8 3 8 5 8 6 8 7 and 8 8 of National Standard of Canada Natural Gas and Propane Installation Code NSCNGPIC CSA B149 1...

Страница 11: ...one permanent outdoor opening is used the opening requires a 1 sq in of free area per 3 000 BTUH 7 cm2 kW for combined input of all gas appliances in the space see Table 1 and b not less than the sum...

Страница 12: ...75 kW 100 000 BTU 29 300 kW 125 000 BTU 36 625 kW ft3 m3 0 60 1 050 29 7 1 400 39 2 1 750 49 1 250 35 1 875 52 5 2 500 70 3 125 87 5 0 50 1 260 35 3 1 680 47 04 2 100 58 8 1 500 42 2 250 63 3 000 84 3...

Страница 13: ...QUIRED based on good trade practices local codes and good judgement of the installer Manufacturer does NOT take responsibility for modifications made to existing equipment CARBON MONOXIDE POISONING HA...

Страница 14: ...1527 __ F628 D2468 D2661 D2235 PVC D1785 D2241 F891 D2466 D2665 F656 D2564 CPVC F441 F442 F438 F493 ABS to PVC D3138 NOTE 1 In Canada all pipe fittings cements must conform to applicable CSA standards...

Страница 15: ...ion such as Armaflex or other equivalent type of insulation 3 Insulate combustion air inlet piping when run in warm humid spaces Sizing Combustion Air and Vent Pipe Consult Table 3 select the proper d...

Страница 16: ...water heater vent or other appliance s direct vent intake or exhaust 12 30 cm 12 30 cm N Clearance to the vent terminal of a dryer vent water heater vent or other appliances direct vent intake or exha...

Страница 17: ...dryer or water heater vent or other appliance s direct vent intake or exhaust N Clearance to the vent terminal of a dryer vent water heater vent or other appliances direct vent intake or exhaust O Cle...

Страница 18: ...prevent kinking buckling of the drain tube The clip should remain in the furnace between the door switch plate and the blower shelf Figure 10 during operation See Figure 20 for proper routing and ins...

Страница 19: ...in tube will exit Install casing grommet black rubber 5 8 15 9mm ID grommet in loose parts bag Install the 1 2 CPVC street elbow on discharge of trap Install the black PVC tube connector 3 4 18 1mm PV...

Страница 20: ...ain tee Install Vent Pipe grommet in side of casing Cut an appropriate length of 2 50 8mm PVC pipe long enough to exit the cabinet and connect the vent drain to either A standard field supplied 2 50 8...

Страница 21: ...screws Move the caps to the top of the trap and mount the trap externally to the left side of the unit using the two 2 screws provided Cut the 5 8 15 9mm ID corrugated hose as shown above and fasten...

Страница 22: ...burner compartment to the blower compartment and secure with screws Move the caps to the top of the trap and mount the trap externally to the right side of the unit using the two 2 screws provided Co...

Страница 23: ...ther with the 2 short 1 2 12 7mm ID elbow tubes and connect the lower discharge port of the vent drain to the trap Secure all connections with clamps Install the vent pipe grommet into the casing Cut...

Страница 24: ...t Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose fr...

Страница 25: ...and secure with screws Remove knockout from the side of the furnace casing where drain tube will exit Mount the trap externally to the bottom side of the unit using the two screws provided in the loca...

Страница 26: ...nockout from the side of the furnace casing where drain tube will exit Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated t...

Страница 27: ...to the bottom side of the unit using the two screws provided in the location shown Cut the corrugated tube as shown in the illustration above Connect the corrugated hose from the transition to the tr...

Страница 28: ...e furnace for the application Preassemble the vent and combustion air piping from the furnace to the vent termination Do not cement the pipe joints until the pipe preassembly process is complete Combu...

Страница 29: ...llow primer to dry before applying cement 3 Apply a thin coat of cement evenly in the socket Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting m...

Страница 30: ...IN 12 304 8mm MIN Vertical Termination 1 Figure 25 shows the proper installation and clearances for vertical vent termination The vertical roof termination should be sealed with a plumbing roof boot o...

Страница 31: ...or 2 503 8mm maximum separation 25 22 02d Vent Combustion Air Exhaust 1 25 4mm Maximum Exhaust A A Inlet Figure 28 Sidewall Inlet Vent and Exhaust Air Termination Dimension A is touching or 2 50 8mm m...

Страница 32: ...diction gas inspection authority municipal building department fire department etc should be consulted before installation to determine the need to obtain a permit Consignes sp ciales pour l installat...

Страница 33: ...OTE A field supplied stainless steel screw may be used to secure the rain cap to the pipe instead of cementing when field disassembly is desired for cleaning See Figure 34 If assembly needs to be exte...

Страница 34: ...snow level or grade whichever is greater 1 25 4mm max 12 304 8mm min 8 Install the rain cap and the small diameter pipe assembly in the Y concentric fitting and the large pipe assembly Ensure that the...

Страница 35: ...ll the gas pipe grommet to the furnace side panel with the gas pipe entry If needed remove the 2 50 8mm hole plug from the plastic accessory bag and relocate to the open hole in the furnace side panel...

Страница 36: ...ane gas is recommended Propane Conversion An accessory kit shall be used to convert to propane gas use see the furnace rating plate for the Propane conversion accessory kit part number FIRE EXPLOSION...

Страница 37: ...to 914 4m column in Table 6 and Table 7 Table 7 LPG or PROPANE GAS MANIFOLD PRESSURE in wc HEATING VALUE BTU CU FT FURNACE INPUT BTU BURNER MEAN ELEVATION FEET ABOVE SEA LEVEL ft m 0 to 2000 2001 to...

Страница 38: ...perly sized orifices 4 Tighten orifices so it is seated and gas tight See Figure 39 5 Reinstall manifold Ensure burners do NOT bind on new orifices Natural Gas Input Rating Check SEE CHECKS AND ADJUST...

Страница 39: ...using two self tapping screws from bag 6 Apply two hole plugs from bag at left J Box location Thermostat Thermostat location has an important effect on the operation of the unit Follow instructions i...

Страница 40: ...on outlet side of furnace 3 For furnaces installed without a cooling coil it is recommended that the outlet duct be provided with a removable access panel This panel should be accessible when the fur...

Страница 41: ...with a minimum of 1 25 4mm insulation with indoor type vapor barrier Filters A Filter must be used Filters are not supplied with these furnaces but can be purchased from the distributor Use either fil...

Страница 42: ...uct flanges on the furnace MUST be broken down to provide proper fit up to the subbase Use duct pliers to bend the duct flanges flat onto the furnace casing DO NOT bend the duct flanges inward toward...

Страница 43: ...d on the right side of the furnace in order to run the copper or plastic tubing for the condensate drain line Checks and Adjustments NOTE Verify the input rate of the furnace FIRE OR EXPLOSION HAZARD...

Страница 44: ...he smallest dial on the gas meter to make one complete revolution Refer to Example NOTE If meter uses a 2 cubic foot dial divide results seconds by two Example BTUH Natural Gas BTU Content No of Secon...

Страница 45: ...g motor speed lead Note For motors with 4 speed leads it will be necessary to tape off the terminal of the motor speed lead removed from the Heat or Cool terminal with electrical tape since an open te...

Страница 46: ...ntinuously while there are no other blower demands from furnace control Fan demands from furnace control for heat cool or G will override hard wired speed tap NOTE 3 EAC is NOT active for hard wired m...

Страница 47: ...ff fuse is open Heartbeat Normal operation or no previous Diagnostic Code ON SOLID Soft Lockout Furnace Control Error 1 hr delay If code repeats immediately following power reset then replace control...

Страница 48: ...48 440 01 1051 02 Specifications are subject to change without notice Wiring Diagram 9MPX...

Страница 49: ...change without notice Models Dual Certified 9MPX060F12A2 9MPX080J12A2 9MPX080J16A2 9MPX100L20A2 Denotes Brand Save This Manual For Future Reference 95 Furnace Upflow Horizontal Downflow International...

Страница 50: ...7 423 3 2 797 2 9 722 1 9 473 2 0 498 3 2 797 2 9 722 1 9 473 2 0 498 3 2 797 2 9 722 2 3 573 2 4 598 3 2 797 2 9 722 Limits Controls Rollout Switch oF oC Limit Control Setting oF oC Auxilliary Switc...

Страница 51: ...3 0 m s max filter media Bellyband Location on Motor A Dimension A Model 9MPX inches mm 060F12 13 8 35 1 080J12 17 8 46 080J20 17 8 46 100L20 15 8 41 9 9MPX080J16 1 2 Denote Brand Exterrnal Static Pre...

Страница 52: ...ied installer service agency local gas supplier or your distributor or branch for information or assistance The qualified installer or agency must use only factory authorized and listed kits or access...

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