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SPAN 500 BRIDGED TOWER  

 

 

 

• 

As part of the risk assessment, wind conditions must be considered and reviewed regularly, depending on 
the duration the structure is onsite. 

•  When wind exceeds Beaufort force 4, cease using the tower.

 

• 

Platform must be installed with vertical distances between them not exceeding 2m when assembling and 
dismantling.  

•  If wind is expected to reach Beaufort force 6, tie tower to a rigid structure.

 

•  If winds of Force 8 are forecast, dismantle the tower or remove to shelter

 

• 

Sheets, tarpaulins, cladding or similar, must not be attached to the tower as these will significantly increase 
any side loads from wind and will potentially make tower unstable.  

• 

Beware of wind turbulence, funnelling effect around buildings and updraft on stairways.   

• 

The maximum allowable side load on a tower is 30kg by one person only. 

• 

Warning

: Excessive side loads due to working from the tower may cause the structure to become unstable.  

• 

The tower must not be used if there is a risk of lightning strikes.  

 

Wind speed 

 

Force 

Peak mph 

Peak km/h 

Peak m/s 

Guidance 

 

18 

29 

8.1 

Moderate breeze 

– raises dust & loose paper 

31 

50 

13.9 

Strong breeze 

– difficult to use umbrella 

48 

74 

20.8 

Gale force 

– walking is difficult 

CARE AND MAINTENANCE 

 

• 

Keep all equipment clean, especially spigots 

and sockets where frames join. Spigots 

should fit easily into sockets. Lubricate with 

light oil.

 

• 

Remove dirt or paint from adjustable legs with 
a light brush, lightly oil the leg locks.

 

• 

Do not strike or hammer components. Do not 
throw or drop onto hard surfaces.

 

• 

Lightly oil spring mechanism of the hooks.

 

• 

For transport and storage, components are 
best stored vertically.

 

• 

Damaged parts should be repaired or 
replaced. Contact your equipment supplier for 
advice.

 

• 

Ensure parts are not damaged by excessive 
strapping forces when transported.  

• 

Refer to the Instant Upright website for a 
detailed inspection guide: 
www.instantupright.com 

 

 
 
3-T SAFETY STANDARD - THROUGH THE TRAP 

 

This is an approved method of tower construction 
which, if carried out by a competent person, 
complies with current safety legislation.

 

 

Construction- basic principles

 

 Always install the trapdoor over the ladder (if one is fitted).

 

 Ensure the trapdoor hinges to the outside of a double width 

tower (not to the centre).

 

 Once the platform has been installed, climb, using the 

approved method and sit in the trapdoor opening.

 

 
 
 
 
 

Fig 1

 

 While seated, attach horizontal braces to the frames to form guardrails on both sides of the platform.

 

 See assembly instructions for specific placement of guardrails.

 

 2 braces are normally required each side; although bracing frames can be used on 

the outside if desired or specified in the instructions.

 

 Only when the platform is fully guarded is it safe to stand up on the platform.

 

 

Dismantling

 

 Unlock the brace ends furthest away from the trapdoor.

 

 Sit through the trapdoor as per Fig.1

 

 Do not remove braces until sitting in the trapdoor.

 

 NEVER STAND ON AN UNGUARDED 

 

ASSEMBLY, USE & DISMANTLING  

3-T SAFETY STANDARD 

– THROUGH THE TRAP 

  WARNING  

 

NEVER STAND ON AN 

 

Содержание BS 1139-6

Страница 1: ...Spandeck 500 Bridged Tower ASSEMBLY MANUAL DESIGNATION BS 1139 6 2014 EN1004 CEN 1298 IM en SPAN 500 BRIDGED TOWER Date 08 11 18 Rev 5...

Страница 2: ...BALLAST 7 USE OF PREFABRICARTICATED SCAFFOLDS FOR ACCESS TO ADJACENT STRUCTURES 7 CARE AND MAINTENANCE 7 TOWER CONFIGURATION 6m TOWER 8 PART LIST 9 Tower Parts List 9 Spandeck Parts List 10 TOWER SEL...

Страница 3: ...two platforms evenly distributed SPANDECK SAFE WORKING LOAD C x D 275 Kg over two spandeck evenly distributed TOTAL SAFE WORKING LOAD ON TOWER CONFIGURATION A x D 825 Kg Max evenly distributed SAFE W...

Страница 4: ...castor into adjustable leg Step2 Ensureinterlock clipsarereleasedfrom thebase frames bottomframes Step 3 Install castor leg assembly to frame by pushing the leg into the frame tube This should be done...

Страница 5: ...Ensure that couplers are suitable for 50mm diameter aluminium tube Do not use boxes or steps to gain additional height If extra height required contact your distributor to get extra components Do not...

Страница 6: ...irt or paint from adjustable legs with a light brush lightly oil the leg locks Do not strike or hammer components Do not throw or drop onto hard surfaces Lightly oil spring mechanism of the hooks For...

Страница 7: ...and the place being accessed through which a person tools or materials could fall The platform of the scaffold tower and the surface onto which a person will step when accessing another place must be...

Страница 8: ...Page 8 of 38 SPAN 500 BRIDGED TOWER TOWER CONFIGURATION 6m TOWER...

Страница 9: ...Horizontal Brace 2 1 18 26 26 26 34 8 40365 01 Diagonal brace 2 2 12 18 24 30 36 9 46094 03 2 Trapdoor Platform 17 12 2 4 4 4 6 10 46361 Platform 17 2 2 2 2 2 11 Walk through Frame 12 5 2 2 2 2 2 12 5...

Страница 10: ...4 4 88116 5 0m Guardrail Tube 5 5 4 4 4 4 4 88118 5 5m Guardrail Tube 6 1 4 4 4 4 4 88120 6 1m Guardrail Tube 6 8 4 4 4 4 4 88122 6 7m Guardrail Tube 7 7 4 4 4 4 4 88124 7 3m Guardrail Tube 8 5 4 4 4...

Страница 11: ...ace onto the vertical tube of the frame just above the collar with the claw facing outwards This will support the frame Note Release brace latch for ease of fitting 3 Fit horizontal brace onto the opp...

Страница 12: ...BRIDGED TOWER 4 Fit 4 rung ladder and non ladder frames to the 2 rung frames matching the ladder frames as shown Insert interlock clips into frame holes to lock frames together 5 Fit diagonal braces...

Страница 13: ...o the trapdoor opens to the outside of the structure Note Apply wind lock when platform is installed as shown 7 Using the 3T method install the horizontal braces on the 5th and 6th rung on both sides...

Страница 14: ...ion the lower clamp so that the lower arm is as close to horizontal as possible Adjust the length of the leg when using telescopic stabilisers Ensure stabiliser foot has a firm contact with the ground...

Страница 15: ...of 38 SPAN 500 BRIDGED TOWER 10 Install the next level ladder frames and non ladder frames 11 Install the four diagonal braces from the 5th to the 7th and from the 7th to the 9h rungs on both sides a...

Страница 16: ...e 16 of 38 SPAN 500 BRIDGED TOWER 12 Install the next level of platforms and horizontal braces as shown Repeat steps 10 12 to build to higher levels When building to top level of tower proceed to step...

Страница 17: ...0 BRIDGED TOWER 13 Install the next level ladder frame and walk through frame Install the temporary gate at ground level Ensure the temporary gate remains locked 14 Install the four diagonal braces on...

Страница 18: ...R 15 Install the trapdoor and non trapdoor platforms on the 12h rung of the tower structures Note the orientation of the trapdoors 16 Using the 3T method install the horizontal braces on the 13th and...

Страница 19: ...and brace at each end Detach couplers from horizontal braces couplers fixed to handrail now have centres as spandeck 18 Temporally couple both towers together by fixing couplers mounted on handrail to...

Страница 20: ...top coupler Slide the pin up the tube to allow for installation 20 Mount the required number of Spandeck guardrail posts to the side of the spandeck Do the same for the opposite side of Spandeck 21 S...

Страница 21: ...ion can be safely undertaken 24 Manually hoist one of the spandeck sections to the working level one or more persons may be required on each tower or as specified in the mechanical lift and handling m...

Страница 22: ...he other end With a person at each end of the handrail tube from the protection of the tower securely fasten the tube to the spandeck post couplers With both ends of the tube secured secure the handra...

Страница 23: ...Page 23 of 38 SPAN 500 BRIDGED TOWER 29 Install toe boards as shown 30 Install knee braces as shown...

Страница 24: ...ontal brace onto the vertical tube of the frame just above the collar with the claw facing outwards This will support the fame Release brace latch for ease of fitting 3 Fit horizontal brace onto the o...

Страница 25: ...f 38 SPAN 500 BRIDGED TOWER 4 Install the diagonal braces at the rung positions shown below 5 Install temporary platform on the 2nd rung up to allow for installation of the next frames diagonals and p...

Страница 26: ...t the 4 rung ladder and non ladder frames to the 4 rung base frames Ensure that the ladder frames are in line as shown Insert interlock clips into frame holes to lock frames together 7 Install the dia...

Страница 27: ...rapdoor opens to the outside of the structure Note Apply wind lock when platform is installed as shown 9 Using the 3T method install the horizontal braces on the 7th and 8th rung on both sides of the...

Страница 28: ...ion the lower clamp so that the lower arm is as close to horizontal as possible Adjust the length of the leg when using telescopic stabilisers Ensure stabiliser foot has a firm contact with the ground...

Страница 29: ...DGED TOWER 31 Install the next level ladder frames and walk through frames Install the temporary gate at ground level Ensure the temporary gate remains locked 12 Install the four diagonal braces on ea...

Страница 30: ...R 13 Install the trapdoor and non trapdoor platforms on the 10th rung of the tower structures Note the orientation of the trapdoors 14 Using the 3T method install the horizontal braces on the 11th and...

Страница 31: ...Page 31 of 38 SPAN 500 BRIDGED TOWER 15 Follow steps 17 27 from the 6m build to install spandeck safely 16 Reposition the outriggers 90 degree to platform as shown 17 Install the T coupler as shown...

Страница 32: ...Page 32 of 38 SPAN 500 BRIDGED TOWER 18 Install toe boards as shown 19 Install knee braces as shown...

Страница 33: ...struction If the spandeck cannot be hoisted up between the towers there are some alternative options o Install spandeck as instructed in 6m build sequence and move tower into place o Rope the spandeck...

Страница 34: ...ll the walk through frames ensuring that the frame openings are positioned on the same side as shown below Install the trapdoor and non trapdoor platforms on the 4th rung above the platform below Note...

Страница 35: ...Page 35 of 38 SPAN 500 BRIDGED TOWER Install the spandeck following the steps from the 6m build sequence steps 17 27 Use right angle couplers to couple on the handrails to the tower as shown below...

Страница 36: ...The knee brace is fixed between the Spandeck side extrusion and a vertical frame and is normally fitted at an angle of about 45 deg The end of the knee brace which clamps to the clamp to the Spandeck...

Страница 37: ...t the base do not use machinery to push or pull the tower Once moved prepare the tower for use Use the pre use inspection checklist at the end of this manual Check all castors and stabilisers are in f...

Страница 38: ...Page 38 of 38 SPAN 500 BRIDGED TOWER...

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