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Insinger Commander 18-6, Техническое руководство

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Commander 18-6 Technical Manual 2018

www.insingermachine.com    800-344-4802

37

®

PART 6   PARTS AND ASSEMBLIES

1089-81 : 

Steam Injector, Diode & Float Locations

ITEM PART NO.

DESCRIPTION

QTY

1

D942

Steam Injector

1

2

D326F-D2

Locknut, 1/2” IPS

2

3

D314F-DA-12

Nipple, 1/2” IPS x 1 1/2” Lg.

1

4

D314F-D1-D2

90

O

 Street Elbow, 1/2” MIPS x 1/2” FIPS

2

5

D2453

Check Valve, 1/2” IPS

1

6

D314A-DCL

Close Nipple, 1/2” IPS

2

7

D2483A

“Y” Strainer, 1/2” IPS

1

8

D2945

Solenoid, 1/2” IPS

1

REV F - 03/08/18 

Содержание Commander 18-6

Страница 1: ...ntenance Instructions HIGH TEMPERATURE DOOR TYPE DISHMACHINE Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Commander 18 6 Co...

Страница 2: ...and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty or for answers to question concerning...

Страница 3: ...h and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAwareTM Automatic Rack Sensing System only runs a cycle when a rack is pr...

Страница 4: ...ash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots are precision milled...

Страница 5: ...sh and rinse cycle 0 72 gallon rack Capacity is 65 20 x 20 racks per hour or 1625 dishes per hour Fully automatic operation RackAwareTM Automatic Rack Sensing System only runs a cycle when a rack is p...

Страница 6: ...SH 2 power spinning wash arms above and 2 power spinning wash arms below On top each wash arm is designed with 8 nozzles 16 total On the bottom each wash arm is designed with 4 slots 8 total The slots...

Страница 7: ...structions for electrical and plumbing connections located in this manual and in the feeder equipment manual PART 1 TECHNICAL INFORMATION CAUTION Indicates potential equipment damage WARNING Indicates...

Страница 8: ...connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger Insinger Machine Company Inc Insinger hereby warrants to th...

Страница 9: ...overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insin...

Страница 10: ...ould agree with the machine requirements indicated on the nameplate and labels on the control panel 8 A single point electrical connection is provided for the pumps control circuit and wash tank heate...

Страница 11: ...as tagged and noted on the installation drawings If machine is provided with steam heat connect the steam lines and steam condensate lines as tagged and noted on installation drawings Connect the dra...

Страница 12: ...Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Страница 13: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Страница 14: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Страница 15: ...m Booster 1 2 FIPS D Drain Connection Common 1 1 2 CU NOM D1 Drain Cool Down Connection Optional 3 4 IPS R1 Condensate Return Steam Booster 1 2 FIPS R2 Condensate Return Tank Coil 3 8 FIPS E1 Electric...

Страница 16: ...cycle CAUTION To ensure proper operation of the auto tank fill feature and the tank heaters the tank level floats MUST be cleaned daily 3 When the rinse indicator light goes off the machine cycle is c...

Страница 17: ...end caps from the spray manifolds and clean with the brush provided Flush the manifolds 3 Flush scrap screens of matter 4 Clean drain overflow tube Commander 18 6 Technical Manual 2018 www insingermac...

Страница 18: ...piston 6 Inspect for dirt wear or lime build up Clean or replace as required 7 Reassemble in reverse of disassembly Pump Disassembly SK 2462 SK 2923 1 Before disassembling pump ensure there are no ob...

Страница 19: ...N DE9 251 for proper operation If the temperature control board is faulty replace 2 Verify tank heat contactor is working correctly If not replace 3 Verify all immersion heaters are working properly a...

Страница 20: ...ergize with no water in the tanks Level floats MUST be cleaned daily Motor Overloads All motors used on Insinger Machines are provided with motor overloads Motor overloads are adjusted when the machin...

Страница 21: ...the adjusting screw on the pressure reducing valve If there are flow or pressure problems with the pressure reducing valve CAREFULLY remove the strainer assembly and clean the strainer screen Be care...

Страница 22: ...20 PART 5 MAINTENANCE REPAIR PROCEDURES Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 SK 5825 Final Rinse Solenoid Valve...

Страница 23: ...HP Pump ITEM PART NO DESCRIPTION QTY 1 Motor 1 HP 1 2 D431 Adapter 1 3 D436 Impeller 3 7 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Assembly 1 8 D329 5 Drain Petcock 1 4 IP...

Страница 24: ...rmachine com 800 344 4802 SK 2923 2 HP Pump ITEM PART NO DESCRIPTION QTY 1 Motor 2 HP 1 2 D431 Adapter 1 3 D443 Impeller 4 3 8 1 4 D434 Casing 1 5 D2 532 O Ring 1 6 D2 533 Flinger 1 7 D2 534 Seal Asse...

Страница 25: ...23 PART 5 MAINTENANCE REPAIR PROCEDURES Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 SK 4703 Electric Heater Installation...

Страница 26: ...ENANCE REPAIR PROCEDURES 1433 3 Hi Temp Cutoff Switch Installation ITEM PART NO DESCRIPTION QTY 1 DE5 61 Hi Temp Cutoff Switch 3 8 NPT 1 2 1192 11 Cutoff Switch Bracket 1 3 D312C DC 2 Hex Nut 8 32 3 4...

Страница 27: ...f upper and lower pipes 3 Clear obstruction through pump inspection plate 4 Arrow on pump housing indicates direction correct electrically 5 Clean suction strainer Weak or ineffective final rinse spra...

Страница 28: ...itry not working 3 Electric heat power turned off 4 Electric heat immersion heaters limed 5 Steam heat steam turned off 6 Steam heat not enough steam 7 Steam heat condensate traps clogged 8 Gas heat g...

Страница 29: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 27 PART 6 PARTS AND ASSEMBLIES 1550 30 18 6 Assembly REV A 07 23 09...

Страница 30: ...UNC 2A Wash Arm 4 10 D2 584 Locking Screw 1 11 1084 22 Hub Lower Rinse Arm 1 12 13 1434 9 Lower Spray Pipe Assembly Rinse 1 14 1434 8 Upper Spray Pipe Assembly Rinse 1 15 D3035 Spray Nozzle Upper and...

Страница 31: ...st Control Box 4 39 DE5 37 Magnetic Switch 1 40 DE5 37A Magnet 1 41 1550 17 Door Front 1 42 1550 16 Door Connector 2 43 44 SK 3490 Control Box Assembly 1 45 1550 6R or L Corner Post Cover specify left...

Страница 32: ...or Arm 1 1 2 1084 38 Door Arm Link 2 1 3 957 26 Door Arm Spacer 2 1 4 D2245 Door Handle Grip 2 2 5 SK 2294A 001 Spring 2 2 6 957 27 Spring Extension Lower 2 2 7 D3099 Thin Sealnut 3 8 16 UNC 2 1 8 155...

Страница 33: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 31 PART 6 PARTS AND ASSEMBLIES 1560 1 18 6H Assembly REV A 07 23 09...

Страница 34: ...Arm 4 10 D2 584 Locking Screw 1 11 1084 22 Hub Lower Rinse Arm 1 12 13 1434 9 Lower Spray Pipe Assembly Rinse 1 14 1434 8 Upper Spray Pipe Assembly Rinse 1 15 D3035 Spray Nozzle Upper and Lower Rinse...

Страница 35: ...ig 3 Spring Extension Lower Corner Config 2 38 39 DE5 37 Magnetic Switch 1 40 DE5 37A Magnet 1 41 1550 17 Door Front 1 42 1550 16 Door Connector 2 43 1560 18 Door Gutter 2 44 SK 3490 Control Box Assem...

Страница 36: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 34 PART 6 PARTS AND ASSEMBLIES 1551 20 Low Pressure Hatco Booster 70o Rise REV C 09 08 10...

Страница 37: ...16A D3 D3 90O Elbow 1 2 C 3 13 D316A D3 E1 90O Street Elbow 3 4 FIPS x 1 2 C 2 14 D319A D3 D3 90O Union Elbow 1 2 C 1 15 D319A D3 D2 90O Union Elbow 1 2 MIPS x 1 2 C 1 16 D322F E2 B1 Hex Reducer 3 4 M...

Страница 38: ...D319A D3 D2 90O Union Elbow 1 2 C x 1 2 MIPS 1 4 D316A D3 D3 90O Elbow 1 2 C 3 5 D317A D3 D2 Adapter 1 2 C x 1 2 MIPS 1 6 D207A K4 12 Copper Tubing 1 2 CTS x 3 Lg 1 7 D207A K4 172 Copper Tubing 1 2 C...

Страница 39: ...e Float Locations ITEM PART NO DESCRIPTION QTY 1 D942 Steam Injector 1 2 D326F D2 Locknut 1 2 IPS 2 3 D314F DA 12 Nipple 1 2 IPS x 1 1 2 Lg 1 4 D314F D1 D2 90O Street Elbow 1 2 MIPS x 1 2 FIPS 2 5 D24...

Страница 40: ...309C JC 9A Hex Head S S Screw 3 8 16 x 1 1 8 4 3 D313A J1 Copper Washer 3 8 4 4 D312C JC 5 Locknut 3 8 16 4 5 D514 Pump Flange Gasket 1 6 D134 Pump Flange 1 7 D316E H3 H4 90O Elbow 1 1 2 C x 1 1 2 C F...

Страница 41: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 39 PART 6 PARTS AND ASSEMBLIES 1551 31 Final Rinse Assembly REV D 11 15 13...

Страница 42: ...S 14 Pipe Nipple 1 2 IPS x 3 4 Lg 1 12 13 D2606 Solenoid Valve 1 2 IPS 1 14 951 79 Piping Support Bracket 1 15 D2497 Petcock 1 4 IPS 1 16 SK 1433 Pressure Gauge 1 4 IPS 1 17 18 D320J D1D1D1 Tee 1 2 IP...

Страница 43: ...D320C D1D1D1 S S Tee 1 2 IPS 1 39 D314C DA 12 S S Pipe Nipple 1 2 IPS x 1 1 2 Lg All Thread 1 40 41 D320G D1D1D1 CPVC Tee 1 2 IPS 1 42 D317G D3 D2 CPVC Adapter 1 2 CPVC x 1 2 MIPS 2 43 D207G B4 33 CPV...

Страница 44: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 42 PART 6 PARTS AND ASSEMBLIES 1551 32 Final Rinse Assembly with Booster REV C 06 29 11...

Страница 45: ...3 Pressure Gauge 1 4 IPS 1 17 18 D320J D1D1D1 Tee 1 2 IPS Nickel Plated 1 19 D317E D3 D2 Adapter 1 2 C x 1 2 MIPS Nickel Plated 2 20 D207C B4 36 S S Tubing 1 2 CTS x 9 Lg 1 21 D318E D3 D1 Union 1 2 FI...

Страница 46: ...S Tubing 1 2 CTS x 9 Lg 1 4 D318E D3 D1 Union 1 2 FIPS x 1 2 C Nickel Plated 2 5 D323J D2 C1 Flush Reducer 1 2 MIPS x 3 8 FIPS Nickel Plated 2 6 D207C L5 112 S S Tubing 1 2 CTS x 28 Lg for 18 6 1 7 D...

Страница 47: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 45 PART 6 PARTS AND ASSEMBLIES SK 4704 Spray Pipe Installation Assemblies REV B 07 24 09...

Страница 48: ...34 5 Upper Wash Pipe 2 5 1434 7A Upper Rinse Pipe 1 6 1434 7B Upper Rinse Pipe 1 7 1434 7C Lower Rinse Pipe 1 8 1434 7D Lower Rinse Pipe 1 9 1089 23A Lower Wash Pipe 1 10 1089 23B Lower Wash Pipe 1 11...

Страница 49: ...89 178 Insert Bushing Rinse Hub 1 3 1089 177 Bushing Rinse Hub 1 4 372 52 Hub Machining 1 5 1084 35 Bushing Rinse Hub 1 6 952 27 Bushing Wash Hub 1 7 1084 76 Wash Hub 1 8 D328F A2A O Ring 1 3 4 OD x 3...

Страница 50: ...O DESCRIPTION QTY 1 1463 29 Support Assembly Upper Hub 1 2 1463 25 Rinse Hub 1 3 952 27 Bushing Wash Hub 1 4 1084 76 Wash Hub 1 5 D2 563 O Ring 1 3 4 OD x 3 32 W 1 6 D309C EF 3H Setscrew 10 32 x 3 8 1...

Страница 51: ...50B Lower Valve Body 1 3 954 50C O Ring Nut 1 4 1168 179D Overflow Tube 1 5 D193 Skimmer Cup 1 6 D2 557 Cup Seal Drain Seat 1 7 954 9 Sealing Washer 1 8 D2 549 O Ring 1 9 D305A Drain Jam Nut 1 10 D2...

Страница 52: ...TY 1 D3033 Drain Tempering Valve 3 4 1 2 1433 10 A Pipe Support 1 3 D322F H2 F1 Hex Reducer Bushing 1 1 2 MIPS x 1 FIPS 1 4 D320F H1 H1 H1 Tee 1 1 2 FIPS 1 5 D314F HS 20 Nipple 1 1 2 IPS x 2 1 2 1 6 D...

Страница 53: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 51 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR050 Electric Heat with Built In Booster...

Страница 54: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 52 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR055 Steam Heat...

Страница 55: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 53 PART 7 ELECTRICAL SCHEMATICS AND PARTS WDOOR058 Electric Heat...

Страница 56: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 54 PART 7 ELECTRICAL SCHEMATICS AND PARTS SK 3490 Control Panel Layout REV AG 03 12 18...

Страница 57: ...0 1 6 2 5 A DE2 52 380 3 50 1 6 2 5 A DE2 53 230 3 60 2 5 4 A DE2 53 220 3 50 2 5 4 A DE2 55 220 1 60 5 5 8 A DE2 53 208 3 60 2 5 4 A DE2 58 115 1 60 12 18 A Overload Relay 2 HP Rinse Pump DE2 53 460...

Страница 58: ...DE3 9A Terminal Block Section for VaporGuard Unit 7 22 Terminal Block Assembly 1 DE3 3 Standard Unit 208 460 V 3 PH DE3 3 Standard Unit 240 V 1 PH DE3 154 Standard Unit with SCB 240 V 1 PH DE3 152 Ext...

Страница 59: ...Pole for 1 PH with SCB 1 41 DE9 207 Fuse for 1 PH with SCB 240V KTK R 25 2 42 DE2 60 Overload Base 1 43 SK 4975 Wash Temperature Label 1 44 SK 4976 Final Rinse Temperature Label 1 45 DE2 95 Relay Bas...

Страница 60: ...ting door TRACK CONVERSION Current Track Assembly 1550 28 1 Remove item 2 Track Fence from its position on the front of the track 2 Place on the left side of the track at the non opening door by inser...

Страница 61: ...PART 8 STRAIGHT TO CORNER CONVERSION 1550 28 Current Track Assembly REV E 10 15 14 ITEM PART NO DESCRIPTION QTY 1 1550 37 Track Weld Assembly 1 2 1550 27 Track Fence 1 3 1089 221 Rack Sensor Plate Wel...

Страница 62: ...Commander 18 6 Technical Manual 2018 www insingermachine com 800 344 4802 60 PART 8 STRAIGHT TO CORNER CONVERSION 1550 28 rev A Early Track Assembly REV A 03 10 08...

Страница 63: ...Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com...

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