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8. Maintenance

8.1. GENERAL CONSIDERATIONS

8.2. CHECK THE MECHANICAL SEAL

8.3. MAINTENANCE OF THE SEALS

SEALS REPLACEMENT

Preventive maintenance

Replace after twelve (12) months. We also recommend re

-

placing the gaskets during seal or pump shaft replacement.

Maintenance after a leak

Replace at the end of the process.

Scheduled maintenance

Regularly check that there are no leaks and that the pump is 

operating correctly.

Keep a maintenance record of the pump.

Use statistics to plan inspections.

Lubrication

During assembly, use soapy water or oil compatible for the 

food industry when fitting the different gaskets to allow them 

to slide better.

This pump, just like any other machine, requires maintenance. The instructions contained in this 

manual  cover  the  identification  and  replacement  of  spare  parts.  The  instructions  are  aimed  at 

maintenance personnel and those responsible for the supply of spare parts.

Carefully read chapter 

9. Technical Specifications

Maintenance work can only be carried out by qualified personnel that are trained and 

equipped with the necessary resources to carry out this work.

All parts or materials that are replaced must be properly disposed of/recycled in 

accordance with the current directives applicable in each area.

ALWAYS disconnect the pump before beginning any maintenance work.

Periodically check that there are no leaks around the shaft. If leakage is detected through the 

mechanical seal, replace it following the instructions in chapter 

8.7. Disassembly and assembly of 

the pump

.

The period between each preventive maintenance service will vary depending on the operating 

condition of the pump: temperatures, flow, number of operating hours, cleaning solutions used, etc.

8.4. TIGHTENING TORQUE

Size

Nm

lbf·ft

M6

10

7

M8

21

16

M10

42

31

M12

74

55

M16

112

83

8.5. STORAGE

Before being stored the pump must be completely emptied of liquids. Avoid, as far as possible, the 

exposure of the parts to excessively damp atmospheres.

Maintenance 

INOXPA S.A.U. 

01.031.30.03EN · (A) 2022/01

16

Содержание PROLAC HCP SP 50-150

Страница 1: ...SELF PRIMING CENTRIFUGAL PUMP PROLAC HCP SP Original Instructions 01 031 30 03EN A 2022 01 INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS 01 031 32 0001...

Страница 2: ...021 10 Document Revision Machine SELF PRIMING CENTRIFUGAL PUMP David Reyero Brunet Serial number IXXXXXXXXX to IXXXXXXXXX fulfills all the relevant provisions of the following directive Machinery Dire...

Страница 3: ...Manager 25th October 2021 David Reyero Brunet Type PROLAC HCP SP 50 150 PROLAC HCP SP 50 190 PROLAC HCP SP 65 215 fulfils all the relevant provisions of these regulations Supply of Machinery Safety Re...

Страница 4: ...storage 9 5 4 Location 9 5 5 Adjustable legs 10 5 6 Pipes 10 5 7 Pressurisation tank 10 5 8 Electrical installation 11 6 Start up 6 1 Checks before starting the pump 12 6 2 Checks when starting the pu...

Страница 5: ...le electrical mechanical and chemical hazards the risk to the environment due to the type of substances released 2 3 WARRANTY The conditions of the warranty are specified in the General Sales Conditio...

Страница 6: ...cially if working conditions create an explosions hazard 3 2 2 During operation The Technical Specifications of chapter 9 should always be observed Under no circumstances can the specified limit value...

Страница 7: ...ar in mind that the pumped liquid may be hazardous or extremely hot Consult the regulations in effect in each country for these cases Do not leave loose parts on the floor ALWAYS disconnect the electr...

Страница 8: ...gal pump It is very important the sucked air is released through the discharge pipe without any backpressure It is not advisable to reduce the hydraulic performance of the pump by resizing the impelle...

Страница 9: ...ackaging is not damaged Unpack the pump and check the following the suction and discharge connections of the pump removing any rest of packaging materials the pump and the motor are not damaged If the...

Страница 10: ...loss of stability and that the pump could down and cause damages to the operators Make sure that the pump is properly supported ATTENTION 01 031 32 0003 Always remove the motor shroud before hoisting...

Страница 11: ...and stress on the pump 5 5 1 Shut off valves The pump may be isolated for maintenance To accomplish this shut off valves must be installed and connected to the pump s suction and discharge connections...

Страница 12: ...parable material damage Before handling the pump make sure that the motor is stopped To do the electrical installation connect the motor in accordance with the instructions supplied by the motor manuf...

Страница 13: ...at the power supply matches the rating indicated on the motor plate check that the motor rotation direction is correct The pump must never turn dry ATTENTION 01 031 32 0005 do an initial filling of li...

Страница 14: ...the sealing areas Shut off valves on the suction pipe must not be used to regulate the flow All shut off valves must be fully open during operation ATTENTION Control the motor consumption to prevent...

Страница 15: ...ncreasing the diameter of the pipe Flow too high Reduce the flow by means of a diaphragm Partially shut off the delivery valve Reduce speed Fluid viscosity too high Decrease the viscosity by injecting...

Страница 16: ...s Carefully read chapter 9 Technical Specifications Maintenance work can only be carried out by qualified personnel that are trained and equipped with the necessary resources to carry out this work Al...

Страница 17: ...on 2 2 l NaOH 33 100 l H2 O cleaning solution b acid solution 0 5 by weight of nitric acid HNO3 a 70 C 150 F To make this solution 0 7 l HNO3 53 100 l H2 O cleaning solution 1 only use chlorine free w...

Страница 18: ...ully clean the parts and check for any damage Replace all damaged parts Tools Use the proper tools for assembly and disassembly operations Use them correctly Cleaning Before disassembling the pump cle...

Страница 19: ...eal Disassembly 1 Remove the retaining clamp 15 and disassemble the pump casing 01 2 Check the condition of the O ring 80 from the pump body and replace it if damaged 3 Remove the screws 50 and the la...

Страница 20: ...move the main seal following the instructions of the chapter 8 7 2 Pump and single mechanical seal up to point 8 2 Loosen the allen screws 51A and remove the pump cover 03 taking care not to damage th...

Страница 21: ...the primary seal following the assembly instructions for the single mechanical seal starting at point 4 8 7 4 Installation and adjustment of the shaft Disassembly 1 Loosen the allen screw 51D of the r...

Страница 22: ...e pump cover 03 6 Install the pump casing 01 and secure it with the clamp 15 7 With the help of a thickness gauge move the pump shaft so that the impeller is located at the required distance B from th...

Страница 23: ...er consumption double seal 0 25 to 0 6 l min Pressure double seal from atmospheric to 1000 kPa 10 bar Motor Type Three phase asynchronous motor IEC B35 type 2 or 4 poles IP55 protection class F insula...

Страница 24: ...50 1 5 90 658 270 594 40 2 2 42 3 100 736 330 633 53 4 112 736 330 645 58 HCP SP 50 190 3 100 730 330 674 58 4 112 730 330 686 63 5 5 132 862 380 701 79 7 5 93 HCP SP 65 215 7 5 132 903 380 767 104 11...

Страница 25: ...AISI 316L 05A non return valve shaft 1 1 4404 AISI 316L 07 motor leg 2 1 4301 AISI 304 07A adjustable leg 4 1 4301 AISI 304 08 mechanical seal 1 09 seal cover 1 1 4404 AISI 316L 14 shroud 1 1 4301 AIS...

Страница 26: ...0A O ring 1 EPDM 80B O ring 4 NBR 80E O ring 1 EPDM 85 clamp blank cap 1 1 4404 AISI 316L 85A seal clamp 2 EPDM 85B clamp 2 1 4301 AISI 304 87 clamp blank cap 1 1 4404 AISI 316L 87A clamp seal 1 EPDM...

Страница 27: ...l 1 10 double seal cover 1 1 4404 AISI 316L 30 double seal ring 1 1 4404 AISI 316L 51B allen screw 4 A2 55 set screw 1 A2 80C O ring 1 EPDM 80D O ring 1 EPDM 92 straight connector 1 8 BSPT D 8 2 1 440...

Страница 28: ...act INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to acces the information INOXPA S A U Telers 60 17820 Banyoles Spain 01 031 32 03E...

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