INNOVATEST NEMESIS 5100 Series Скачать руководство пользователя страница 5

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POWER LED BANKS

On the side of the turret, mounted at a distance, two 
power LED banks provide cross surface illumination, 
assuring that the overview system has excellent viewing 
performance under all circumstances and on all materials.

3 OBJECTIVES

The three long working distance objectives mounted on 
the turret as a standard accessory, channel images to the 
built in 18 Megapixels, full color, 4k+ camera system. The 
result is a bright, sparkling image of your indent, the start 
of a successful precise automatic measurement function.

TURRET

The high speed 8 position turret or revolver is the main center of performance of the NEMESIS 5100 series.

Designed for test forces up to 3000kgf in the NEMESIS 5100 confi guration, this masterpiece of mechanics and optics 
also incorporates load cells and electronics to handle all force application and force system feedback. 

It’s also the home base of the high defi nition overview camera equipped with optical zoom system and autofocus, 
at indenter position. The technology of this camera provides a variable fi eld of view of the overview, not seen in the 
industry before. Time consuming image stitching is therefore not required for most common samples.

TECHNOLOGY

Vertical force 

actuator

 with 

position reading 

system

3-AXIS joystick

with fi ne 

adjustment

Z-AXIS BALL SCREW

Precision movement

Servo Drive System

 for 

low force models

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3

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2

4

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POSITION READING SYSTEM

The force actuator with a stroke of 150 mm has a linear 
reading system (glass scale) manufactured by HEIDENHAIN 
Germany. This top quality system with ABS position reading, 
provides a constant loop of information on the position of 
the test head and communicates details of the position that 
are used for rapid autofocus. This system enables you to 
conduct comprehensive depth measurement methods such 
as HVD (HVT) and HBD (HBT) normally not available on 
Micro Vickers / Vickers hardness testing machines.

MULTI LOAD CELL SYSTEM

To cover the wide range of test forces 
the low force models have three load 
cells installed. Each with its specifi c 
force range. Only in this way, high 
force accuracy and repeatibility are 
always guaranteed.

SERVO DRIVE SYSTEM

The actuator is driven by a high quality servo drive system. 
The system provides constant feedback on load, speed, 
resistance and other parameters that infl uence the operating 
process and tester integrity. At a central position in the force 
actuator, a ball bearing spindle translates the servo rotation 
to the operator desired direction or test cycle. 
Tester control and performance at the highest level.

The advantage of the descending test head over traditional 
spindle machines is the ease of handling larger parts and the 
fi xed height of the workpiece position. Traditional spindle 
machines usually have a trapezoid spindle, that off ers little 
accuracy on position, a wobbly image and a slower 
autofocus function.

LASER POSITIONING SYSTEM

Another feature, not seen before in this class of instruments, 
is the standard, Class 2 laser positioning system. Position 
parts with great precision at the exact indent position. 
Provides operator comfort without limitations.

PROTECTION SYSTEM

Protecting the turret, load cells, optics and other 
parts, but also the workpiece against collisions 
caused by operator failure or program failure, the 
turret has a highly sensitive collision detection and 
retraction system. Broken indenters or damaged 
optics are simply history. 

The system also recognizes unintended resistance 
that could be caused from hands or fi ngers and 
will retract the test head in any suspect situation 
instantly.

The turret also has a ridged protection parts for 
possible hits caused by positioning of the to be 
tested.  The skirt mounted on the rotating 
center of the turret protects each individual turret
position against accidental damage.

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Содержание NEMESIS 5100 Series

Страница 1: ...1 NEMESIS 5100 Universal Hardness Tester Rockwell Vickers Knoop Brinell AUTOMATIC FULLY AUTOMATED ...

Страница 2: ... 7 8 9 HIGHLIGHTS 6 position turret 2 indenter positions 4 LWD objectives installed included Our vision your future Turret collision detection and workpiece retraction safety system 2 10 603 10 kgf 1gf 611 62 5 kgf 603 10 kgf 10gf 10kgf 31 25kgf All scales d Dead weight systems Electronically controlled Force application Load cell closed loop force feedback system FORCE TIME TECHNOLOGY OF TODAY 2 ...

Страница 3: ... software Q DAS certified Optional CONNECTIVITY CONTROL QUALITY ASSURANCE 5 1 2 3 4 6 5 A high end ball bearing Z axis spindle is one of the very unique functions Z axis displacement at an accuracy of micron s supports ultra fast auto focus Z axis controls are nearly limitless CNC as a result from a test program by touch screen indicators from the built in joy stick by the scroll wheel of the mous...

Страница 4: ... speed turret with integrated multi load cell signal handling stage overview camera at indenter position power LED TTL illumination positioning laser and an advanced collision detection and test head retraction system 6 7 It s not about ideas it s about making ideas happen THE POWER OF INNOVATION ...

Страница 5: ...tor a ball bearing spindle translates the servo rotation to the operator desired direction or test cycle Tester control and performance at the highest level The advantage of the descending test head over traditional spindle machines is the ease of handling larger parts and the fixed height of the workpiece position Traditional spindle machines usually have a trapezoid spindle that offers little ac...

Страница 6: ...t standards on symmetry enable the automatic indent check All hardness values can be converted to other scales according to ISO 18265 ISO 50150 ASTM E140 AUTOMATIC MEASUREMENT 1 2 1 2 EVALUATION AUTOMATIC IMAGE 3 4 Too bright OK Too dark Irregular surface Regular surface Poor surface ILLUMINATION SETTINGS IMPRESSIONSTM software automatic illumination system adapts to the correct illumination regar...

Страница 7: ...o meet the needs and preferences of your operators A user level management system maximizes their comfort and efficiency The unique in the industry 15 portrait mode capacitive touch screen gives room to all possible applications Dual screen For demanding users a second vertical 15 or 24 landscape screen can be connected For educational purposes schools universities a full HD projector can be connect...

Страница 8: ...bles you to conduct hardness testing on welded parts or segments according to ISO standard Setting up the pattern according to the requirements becomes easy to do due to pre set test points in the different zones of the weld and automatic correlation between test points The system will run a fully automatic test procedure and display and record the results accordingly WELD INSPECTION ISO 9015 3 14...

Страница 9: ...ted samples An important feature in material exploration weld testing or in damage analysis Besides the option to display a 2D graphic diagram the system can generate a 3D visual 2D and 3D hardness chart are one application Kic CRACK MEASUREMENT 2D HARDNESS CHART 3D HARDNESS CHART 7 8 9 Yes we can 16 For repeating jobs IMPRESSIONSTM utilizes the option of setting up and storing custom test program...

Страница 10: ... This application is developed in close cooperation with special manufacturers of ammunition shells and casings It allows single and multiple shell casing testing according to the requirements in the industry The fully automatic test procedure generates a detailed report providing single readings and statistics with Go No Go indication This further in cludes sophisticated settings for re measureme...

Страница 11: ...iner Industrial quality for workshop or laboratory Designed for hardness testing instruments painted in INNOVATEST RAL colors matching our testers SUPPORT YOUR BEST TESTING RESULTS 20 ACCESSORIES NEMESIS 5100 Schematic overview of the configuration options standard and optional accessories Not all accessories are displayed on this page Full details can be found on the Order details page 11 15 55 1...

Страница 12: ...ASTM ISO certified IN 7706 Carbide Ball Indenter ASTM ISO certified IN 7806 Macro Vickers Indenter Ø6 35mm ASTM ISO certified IN 8010 Micro Vickers Indenter Ø3mm ASTM ISO certified IN 8105 Micro Knoop Indenter Ø3mm ASTM ISO certified IN 8205 Micro Knoop Indenter Ø6 35mm ASTM ISO certified IN 8220 Stages Manual X Y stage with analogue metric micrometers 180x160mm Displacement 25x25mm scale 0 01mm m...

Страница 13: ...50 960 PACK 100 Vibration isolation stage Passive vibration isolation stage broad spectrum UN AVS 300 Printer Laser Printer UN PRINT Projector On request any brand of choice UN PROJECTOR ISO ASTM Verification Direct and Indirect Verification Calibration BRINELL Certification in compliance with ISO ASTM NADCAP CALCEFRDW 1B Direct and Indirect Verification Calibration ROCKWELL Certification in compl...

Страница 14: ...0 UN ANVIL 011 UN TESTTABLE 002 UN ANVIL 010 UN ANVIL 011 UN TESTTABLE 002 A B C D E ANVILS FALCON 600 0 1gf 50kgf 1gf 2kgf 1kgf 62 5kgf VICKERS KNOOP BRINELL HARDNESS SCALES Multi Load Cell Closed Loop force application system error 0 25 18 Mega Pixel 4K full color integrated camera system Large CNC X Y stage 300 x 225mm Z axis with ball bearing spindle standard Integrated system controller i7 pr...

Страница 15: ...ts casings pattern configurator and reporting system UN SHELLCONF ISO 9015 Weld pattern conifgurator automatic weld pattern configurator requi res overview camera or AS9000 0 7OBJ UN WELDPAT STANDARD STANDARD 29 FALCON 600 0 1gf 50kgf 1gf 2kgf 1kgf 62 5kgf VICKERS KNOOP BRINELL HARDNESS SCALES Multi Load Cell Closed Loop force application system error 0 25 18 Mega Pixel 4K full color integrated ca...

Страница 16: ...e 0 25 for test force 100gf to 250kgf 0 5 for test force below 100gf 0 25 for test force 250kgf to 3000kgf Dwell time settings Default 10 seconds user defined Up to 250 seconds HARDNESS SCALES TEST FORCE Motorized turret Ultra fast 8 position turret 3 indenter positions objective positions Objectives Long working distance 0 7x 2 5x 5x 10x 20x 40x 60x 100x Indenters Certified indenters ISO ASTM ava...

Страница 17: ...VEL ASSY 3 3 DESCRIPTION REVISION TABLE THIRD ANGLE PROJECTION REV BY REV DATE MATERIAL 1 SHEET UNITS A3 1 SF FINISH SURFACE TREAT COLOR REV SIZE DRAWN DATE DRAWING No REV DESCRIPTION SCALE DRAWN BY GENERAL NOTES UNLESS OTHERWISE SPECIFIED ISO 2768 mK TOLERANCES UNLESS OTHERWISE SPECIFIED AS5000 000 00 CATALOG CORPORATE HEADOFFICE INNOVATEST Europe BV MANUFAC SALES SERVICE 8 6 5 7 4 3 C E A D B 2 ...

Страница 18: ... loop force feedback universal hardness tester with electronic micrometer or analogue eyepiece i Touch 6 5 full color touch screen See brochure B19N605U XX VERZUS 750CCD NEMESIS 9100 Multi Load Cell Closed loop Fully automatic 8 position turret Rockwell Superficial Rockwell Micro Macro Vickers Knoop Brinell Hardness testers Descending test head fixed work piece position See brochure B18N9100 XX NE...

Страница 19: ...T Japan Co Ltd Sales Service Phone 81 3 3527 3092 info innovatest japan com www innovatest japan com INNOVATEST South East Asia Sales Service Phone 65 6451 1123 info innovatest singapore com www innovatest singapore com INNOVATEST Polska sp z o o Sales Service Phone 48 697 099 826 info innovatest polska pl www innovatest polska pl INNOVATEST USA Company Sales Service Phone 1 267 317 4300 info inno...

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