Ingersoll-Rand YZC036E Скачать руководство пользователя страница 2

© 2015 Trane All rights reserved

RT-SVX46C-EN

Introduction

Read this manual thoroughly before operating or servicing
this unit.

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as
required.Your personal safety and the proper operation of
this machine depend upon the strict observance of these
precautions.

Important Environmental Concerns

Scientific research has shown that certain man-made
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified
chemicals that may affect the ozone layer are refrigerants
that contain Chlorine, Fluorine and Carbon (CFCs) and
those containing Hydrogen, Chlorine, Fluorine and
Carbon (HCFCs). Not all refrigerants containing these
compounds have the same potential impact to the
environment.Trane advocates the responsible handling of
all refrigerants-including industry replacements for CFCs
such as HCFCs and HFCs.

Important Responsible Refrigerant
Practices

Trane believes that responsible refrigerant practices are

important to the environment, our customers, and the air
conditioning industry. All technicians who handle
refrigerants must be certified. The Federal Clean Air Act
(Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these
service procedures. In addition, some states or
municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.

The three types of advisories are defined as follows:

WARNING

Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury.

CAUTION

s

Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury. It
could also be used to alert against
unsafe practices.

NOTICE

Indicates a situation that could result in
equipment or property-damage only
accidents.

WARNING

Proper Field Wiring and Grounding
Required!

Failure to follow code could result in death or serious
injury. All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
NEC and your local/state electrical codes.

WARNING

Personal Protective Equipment (PPE)
Required!

Installing/servicing this unit could result in exposure to
electrical, mechanical and chemical hazards.

Before installing/servicing this unit, technicians
MUST put on all PPE required for the work being
undertaken (Examples; cut resistant gloves/sleeves,
butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing).

ALWAYS refer to appropriate Material Safety Data

Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA
guidelines for proper PPE.

When working with or around hazardous chemicals,

ALWAYS refer to the appropriate MSDS/SDS and

OSHA/GHS (Global Harmonized System of
Classification and Labelling of Chemicals) guidelines
for information on allowable personal exposure
levels, proper respiratory protection and handling
instructions.

If there is a risk of energized electrical contact, arc, or
flash, technicians MUST put on all PPE in accordance
with OSHA, NFPA 70E, or other country-specific
requirements for arc flash protection, PRIOR to
servicing the unit. NEVER PERFORM ANY
SWITCHING, DISCONNECTING, OR VOLTAGE

TESTING WITHOUT PROPER ELECTRICAL PPE AND

ARC FLASH CLOTHING. ENSURE ELECTRICAL

METERS AND EQUIPMENT ARE PROPERLY RATED
FOR INTENDED VOLTAGE.

Failure to follow instructions could result in death or
serious injury.

Содержание YZC036E

Страница 1: ...ly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags stic...

Страница 2: ...ates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could res...

Страница 3: ...part without written permission Trane reserves the right to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change T...

Страница 4: ...etector 21 Main Electrical Power Requirements 22 Filter Installation 24 Field Installed Power Wiring 24 Main Unit Power 24 Space Temperature Averaging ReliaTel Only 27 Pre Start 30 Voltage Imbalance 3...

Страница 5: ...Coil Protection 0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre Coated Condenser Coil12 3 Black Epoxy Pre Coated Condenser Coil with Hail Guard12 4 CompleteCoat Condenser Coil 5 Comp...

Страница 6: ...ir smoke detector maynotfit uporworkproperly on the Precedent units when used in conjunction with 3rd party accessories such as bolt on heat wheels economizers and power exhaust Do not order the retur...

Страница 7: ...refrigerant charge as well as other pertinent unit data Compressor Nameplate The nameplate for the compressors are located on the side of the compressor Microchannel Condenser Barcode ID Barcode decal...

Страница 8: ...HPC and LPC It prevents compressor from overheating over 300 F dome temp in case of indoor fan failure cooling or outdoor fan failure heating Duct Mounted Relative Humidity Sensor BAYSENS037 Field ins...

Страница 9: ...ion The power supply circuit is not balanced with the proper phase sequence of L1 L2 L3 for the 3 conductors of a 3 phase circuit The line to line voltage is not between 180 volts and 633 volts Power...

Страница 10: ...erature to a varying discharge air temperature setpoint in order to maintain space temperature Smoke Detector Sensor Optional This sensor provides high limit shutdown of the unit and requires a manual...

Страница 11: ...NS050 This electronic sensor features five system settings Auto Off Cool Heat and Emergency Heat and with On and Auto fan settings It is a manual or auto changeover control with dual setpoint capabili...

Страница 12: ...igure 1 Typical installation clearances for single multiple unit applications Side by Side Note 2 End to End Note 2 3 7 0 2134 MM 6 0 1829 MM 3 0 914 MM Note 1 Single Unit 3 0 914 MM 3 0 914 MM 4 0 12...

Страница 13: ...Unit Power Wire 1 1 8 29 MM Dia Hole Service Gauge Port Access 1 3 8 35 MM Dia Hole Condenser Coil Unit Control Wire 7 8 22 MM Dia Hole 36 1 4 921 MM Condenser Fan Top Panel Figure 3 3 tons ultra high...

Страница 14: ...gh efficiency Note All dimensions are in inches millimeters Evaporator Section Access Panel Alternate Condensate Drain Connection 3 4 14 NPT Dia Hole 1 2 NPT Gas Connection 80 MBh 120 MBh 3 4 NPT Gas...

Страница 15: ...6 MM 18 1 4 470 MM 1 25 MM 1 25 MM 1 25 MM 6 5 8 168 MM 18 1 2 470 MM 80 1 2 2045 MM 83 7 8 2130 MM 2 51 MM 2 51 MM 1 3 4 44 MM 84 1 2 2146 MM 49 7 8 1267 MM 50 3 8 1280 MM 34 3 8 873 MM Figure 7 4 to...

Страница 16: ...nd pants when working with products containing fiberglass wool Exposure to glass wool fibers without all necessary PPE equipment could result in cancer respiratory skin or eye irritation which could r...

Страница 17: ...ions fiops accessory net weights lbs a b T YZC036E T YZC048F 060E Net Weight Net Weight Accessory 3 Tons 4 5 Tons 460V IDM and ODM Transformer c 32 39 Barometric Relief 7 10 Coil Guards 12 20 Economiz...

Страница 18: ...on Figure 10 3 tons ultra high efficiency Horizontal supply return air openings 3 3 16 81 MM 23 14 591 MM 4 3 4 121 MM RETURN SUPPLY 14 3 4 375 MM 17 1 4 438 MM 8 7 8 225 MM 13 1 4 337 MM 3 4 14 NPT D...

Страница 19: ...ck for the ductwork penetrations Do not cut out the entire roof deck within the curb perimeter If a curb accessory kit is not used The ductwork can be attached directly to the factory provided flanges...

Страница 20: ...mizer has been pulled out into the operating position Refer to the economizer installers guide for proper position and setup Install all access panels Temperature Limit Switch Usage for Gas Heat Units...

Страница 21: ...mber YZC048F L X YZC036E M Y direct drive ID motor 1 Remove the heat section access panel 2 RemoveTCO1 from shipping location attached to the combustion blower 3 Replace and discard the existingTCO1 o...

Страница 22: ...y loose connections Connect properly sized and protected power supply wiring to a field supplied installed disconnect switch and to the main power terminal block HTB1 in the unit control panel Install...

Страница 23: ...sure must not exceed 14 0 W C Manifold pressure for single stage heaters should be set to 3 3 W C Manifold pressure for two stage heaters should be set to 3 5 W C on HIGH FIRE and 1 8 W C on LOW FIRE...

Страница 24: ...d Installed Power Wiring An overall dimensional layout for the field installed wiring entrance into the unit is illustrated in Unit Dimensions p 12 To insure that the unit s supply power wiring is pro...

Страница 25: ...ntrol Wiring An overall layout of the various control options available with the required number of conductors for each control device is illustrated in Figure 20 p 23 Note All field wiring must confo...

Страница 26: ...stance from Unit to Control Recommended Wire Size 0 150 feet 22 gauge 0 45 7 m 33 mm2 151 240 feet 20 gauge 46 73 1 m 50 mm2 241 385 feet 18 gauge 73 5 117 3 m 75 mm2 386 610 feet 16 gauge 117 7 185 9...

Страница 27: ...series parallel circuit Using BAYSENS077 two sensors are required to accomplish space temperature averaging Example 3 illustrates the circuit required for this sensor Table 5 p 29 lists the temperatu...

Страница 28: ...SVX46C EN Figure 28 Typical field wiring diagrams for optional controls ReliaTel only BAYSENS075 BAYSENS075 BAYSENS119 BAYSENS110 BAYSENS108 BAYSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPT...

Страница 29: ...pe Pipe 1 Pipe 1 Pipe 1 Pipe 15 76 176 345 750 1220 30 52 120 241 535 850 45 43 99 199 435 700 60 38 86 173 380 610 75 77 155 345 545 Note Capacity of Pipe of Different Diameters and Lengths in Cu Ft...

Страница 30: ...Electrical Phasing Three Phase Motors The compressor motor s and the supply fan motor are internally connected for the proper rotation when the incoming power supply is phased as A B C Proper electric...

Страница 31: ...ircuit breaker the phase monitor will verify proper phasing If LED on face of the monitor is red correct supply power fault To prevent injury or death from electrocution it is the responsibility of th...

Страница 32: ...initialization the Gas Ignition Module IGN performs self diagnostic checks to insure that all internal controls are functional It also checks the configuration parameters against the components conne...

Страница 33: ...Temperature deviates from the Space Heating Setpoint the unit controller will increase the supply airflow up to the user selected application specific maximum airflow and begin to stage heating output...

Страница 34: ...he system control is remote Tracer the DWU setpoint is equal to theTracer occupied heating setpoint The initiation and termination setpoints are selectable setpoints designated byTracer When the zone...

Страница 35: ...nical test mode connections if applicable Gas Heat Units Open the main disconnect switch to shut the unit off and to reset the RTRM ReliaTel Control Follow theTest Guide in Table 8 p 32 to start the u...

Страница 36: ...erior panels including the control panel doors and condenser grilles are secured in place Close the main disconnect switch or circuit protector switch that provides the supply power to the unit s term...

Страница 37: ...ace the motor as necessary Check the fan shaft bearings for wear Replace the bearings as necessary Check the supply fan belt If the belt is frayed or worn replace it Refer to the Fan Belt Adjustment s...

Страница 38: ...pressuresprayer A high quality detergent is also required suggested brands include SPREX A C OAKITE 161 OAKITE 166 and COILOX If the detergent selected is strongly alkaline ph value exceeds 8 5 add a...

Страница 39: ...ers Note Secure hail guard latches 11 Restore the unit to its operational status and check system operation Annual Maintenance Clean and repaint any corroded surface Final Process For future reference...

Страница 40: ...or up to one hour while troubleshooting Refer to the sequence of operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Step 8 and Step 9 8 If no ab...

Страница 41: ...dication descriptions and the approximate voltages are listed below System Failure Measure the voltage between terminals J6 9 J6 6 Normal Operation approximately 32 VDC System Failure less than 1 VDC...

Страница 42: ...Sensor Module electrically removed from the system Test 1 ZoneTemperatureThermistor ZTEMP This component is tested by measuring the resistance between terminals 1 and 2 on the ZoneTemperature Sensor...

Страница 43: ...on continuously at the ZSM by pressing the button with the fan symbol If the fan comes on and runs continuously the ZSM is good If you are not able to turn the fan on the ZSM is defective ReliaTel Ref...

Страница 44: ...to Economize Unit Economizing When It Should Not Damper Position Indicated Damper stuck at Minimum X X a X a X a X X Damper Stuck Open X X a X a X a X X Mixed Sensor Failure X X Supply Air Sensor Fail...

Страница 45: ...thermostat has failed CC1 or CC2 24 VAC control circuit has opened check CC1 CC2 coils and any of the controls below that apply to the unit HPC1 HPC2 LPC1 LPC2 Frostat Resetting Cooling and Ignition...

Страница 46: ...Type Drawing Number Description Power ReliaTel 460V 4366 8316 0110 Diagram Power YZC 036E 048F 060E 4 Ultra High Efficiency Variable Speed Comp 208 230V 4366 8318 0110 Diagram Power YZC 036E 048F 3 Ul...

Страница 47: ...s damaged while in your possession failure attributable or caused by unreasonable use of the combination gas electric air conditioner and or failure to properly maintain the combination gas electric a...

Страница 48: ...dvanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement and...

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