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Manual No. 54771142 (7/01)

(

3

)

07/18/01

TABLE OF CONTENTS

SECTION 1

. . . . .

SAFETY

SECTION 2

. . . . .

WARRANTY

SECTION 3

. . . . .

WARRANTY REGISTRATION

SECTION 4

. . . . .

SYSTEM DESCRIPTION

SECTION 5

. . . . .

INSTALLATION

SECTION 6

. . . . .

OPERATION

SECTION 7

. . . . .

GENERAL DATA

SECTION 8

. . . . .

MAINTENANCE/LUBRICATION

SECTION 9

. . . . .

PARTS ORDERING

SECTION 10

. . . .

PARTS LIST

SECTION 11

. . . .

COMMON FASTENERS

SECTION 12

. . . . . .

DRAWINGS

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Содержание XHP900CM

Страница 1: ...1 13 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos or other proprietary identifying marks belongi...

Страница 2: ...Manual No 54771142 7 01 2 07 18 01 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other...

Страница 3: ...CTION 2 WARRANTY SECTION 3 WARRANTY REGISTRATION SECTION 4 SYSTEM DESCRIPTION SECTION 5 INSTALLATION SECTION 6 OPERATION SECTION 7 GENERAL DATA SECTION 8 MAINTENANCE LUBRICATION SECTION 9 PARTS ORDERI...

Страница 4: ...stand inform your supervisor Red background Indicates the presence of a hazard which WILL cause severe injury death or property damage if ignored Orange background Indicates the presence of a hazard w...

Страница 5: ...ten consent of the manufacturer This machine produces loud noise with service valve vented Extended exposure to loud noise can cause hearing loss Always wear hearing protection when service valve is v...

Страница 6: ...ng pressure from the air start reservoir to prevent accidental starting Do not remove the pressure cap from a HOT radiator Allow radiator to cool down before removing pressure cap Disconnected Air Hos...

Страница 7: ...r separator system As a precaution open the service valve Rotating fan blade Can cause severe injury Do not operate without guard in place Do not connect the air discharge on this unit onto a common h...

Страница 8: ...the manufacture of this machine and may be hazardous to health if used incorrectly SUBSTANCE PRECAUTION Compressor Oil Avoid ingestion skin contact and breathing fumes Preservative Grease Avoid ingest...

Страница 9: ...Manual No 54771142 7 01 9 07 18 01 SAFETY CARD...

Страница 10: ...initial user All Compressor Air Ends GENSET Generators and Paving Breakers The earlier of twenty four 24 months from shipment to or the accumulation of 4 000 hours of service by the initial user For A...

Страница 11: ...anty is in lieu of all other warranties except of title expressed or implied and there are no warranties of merchantability or of fitness for a particular purpose Limitation of Liability The remedies...

Страница 12: ...Available Dealer Cummins in service after 1 Feb 93 12 12 24 no limit no limit 2000 Available Dealer major components 2 yrs 10000 hrs John Deere 24 2000 Available Dealer Deutz 12 no limit Available Dea...

Страница 13: ...United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for your records and mail form to Ingersoll Rand Company...

Страница 14: ...ify Model Unit S N Engine S N Date Delivered Unit Hours Airend S N Truck S N Truck Engine S N SERVICING DISTRIBUTOR USER ACKNOWLEDGMENT 1 The Purchaser has been instructed and or has read the manual a...

Страница 15: ...Manual No 54771142 7 01 15 07 18 01 fold...

Страница 16: ...es into the inlet of the second stage where compression to the final discharge pressure is accomplished The male rotors have four lobes 90 degrees apart and the female rotors have six grooves 60 degre...

Страница 17: ...ion of the receiver separator choose a location that is on the same level as or lower than the compressor package Ample space must be provided around the receiver to ensure the proper installation of...

Страница 18: ...350 or equivalent Compressor Module to Separator Discharge 12 JIC Parker Hannifin 213 or Aeroquip FC350 or equivalent Oil Cooler to Separator Oil Outlet 24 JIC Parker Hannifin 213 or Aeroquip FC350 or...

Страница 19: ...h by the user and then into the end user s shutdown system The end user s system must be capable of initiating shutdown of the driver engine within 3 5 seconds of opening of either of the shutdown swi...

Страница 20: ...pacity control for the compressor only Variable speed control of a driver engine is possible with additional equipment Consult Ingersoll Rand Company Specialty Products Department for technical assist...

Страница 21: ...ose going to the seal and inject 7 gallons 26L into the manifold tubing HR2 5 Remove cap on manifold tube between pump and filter and inject 7 gallons 26L into the manifold tubing BEFORE STARTING Do n...

Страница 22: ...ure from the receiver separator system CAUTION Never allow the unit to sit stopped with pressure in the receiver separator system As a precaution after the automatic blow down period 2 minutes open th...

Страница 23: ...6 Start unit and allow to warm up for 3 to 5 minutes 7 Activate Service Air switch if so equipped 8 With service air valve closed adjust pressure regulator PR to rated pressure plus 10 psi 70kPa as fo...

Страница 24: ...arning signals that preceded the trouble 2 Has similar trouble occurred before 3 What previous maintenance work has been done B Do the Simplest Things First Most troubles are simple and easily correct...

Страница 25: ...ning Pressure Regulator Malfunctioning Inlet Unloader Butterfly Valve Defective Separator Element Ice in Regulation Lines Orifice Excessive Compressor Oil Temperature Ambient Temperature Too High Out...

Страница 26: ...h mm 63 6 1615 Overall Height Compressor Module inch mm 55 5 1410 Overall Width Compressor Module inch mm 51 5 1308 Overall Length Air Receiver Module inch mm 37 0 940 Overall Height Air Receiver Modu...

Страница 27: ...nit is operated The optimum operating level is midway of the sight tube on the side of the receiver tank See the decal beside the sight tube If the oil level is not in the OK range make appropriate co...

Страница 28: ...r the normal readings COMPRESSOR OIL COOLER The compressor lubricating and cooling oil is cooled by means of a fin and tube type oil cooler The lubricating and cooling oil flowing internally through t...

Страница 29: ...ollows High pressure air can cause severe injury or death from hot oil and flying parts Always relieve pressure before removing caps plugs covers or other parts from pressurized air system 1 Open the...

Страница 30: ...bottom of separator tank When adding oil remove and replace make tight plug on side of separator tank In the compressor lubricating and cooling system separation of the oil from the compressed air tak...

Страница 31: ...ples from the element gasket connection Place a straightedge across top of element and measure from bottom of straightedge to bottom of element See drawing below Replace scavenge tube in cover cover i...

Страница 32: ...removal is needed a fast evaporating alcohol or chlorinated solvent can be used Note This may cause some dulling of the paint finish 3 If the paint has faded or chalked the use of a commercial grade...

Страница 33: ...ir Cleaner Precleaner Dumps C Hoses Oil Air Intake Hydraulic C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C Clean Fasteners C Air Cleaner Elements WI C...

Страница 34: ...o the compressor When the compressor is operating at low capacity some of the oil may bypass the cooler through a thermostatically controlled bypass valve This valve bypasses varying amounts of oil de...

Страница 35: ...its way to the final discharge connection the air passes through a receiver separator A scavenger line returns any remaining separated oil back to the inlet of the compressor Fill the oil storage rese...

Страница 36: ...R XHP 505 Consult Factory If the unit has been operated for 1 000 hours it should be completely drained of oil If the unit has been operated under adverse conditions or under long shutdown periods an...

Страница 37: ...receiver system had been completely relieved of all air pressure Some oil mixtures are incompatible with each other and result in the formation of varnishes shellacs or lacquers which may be insoluble...

Страница 38: ...illustrated parts breakdown illustrates and lists the various assemblies subassemblies and detailed parts which make up this particular machine This covers the standard models and the more popular op...

Страница 39: ...plate attached to the unit c Always specify the number of the parts list publication d Always specify the quantity of parts required e Always specify the part number as well as the description of the...

Страница 40: ...all in no event be liable to the Purchaser any successors in interest or any beneficiary of this order for any consequential incidental indirect special or punitive damages arising out of this order o...

Страница 41: ...RTS LIST Page No 1 Frame Enclosure 41 43 2 Air End Components 44 49 3 Cooling Fan 50 52 4 Oil Cooler 53 5 Shutter Assembly 54 6 Air Filters 55 56 7 Instrumentation 57 8 Separator Tank Assembly 58 60 9...

Страница 42: ...xhp900cm doc 42 7 18 2001...

Страница 43: ...xhp900cm doc 43 7 18 2001 ENCLOSURE ITEM PART NUMBER DESCRIPTION A B C 36892677 43211820 43213446 Latch 4 Door Pull 4 Door Catch Assembly 2 See next page for detail C A B...

Страница 44: ...2001 ENCLOSURE ITEM PART NUMBER DESCRIPTION A B C D E F G 43213032 43213024 43213040 36785327 36769032 35144328 35144492 Bracket Catch Catch Arm Spring Screw Pivot Nut Lkg Screw 2 Catch Assy Nut 2 Cat...

Страница 45: ...K 36063055 36843720 95225116 35376094 11A5G8 43212026 43212018 35375591 35252568 35252618 36790780 Compressor HR2 see Dwg 36735967 for parts breakdown Check Valve Gasket 2 Bolt 8 Washer 8 Support RH S...

Страница 46: ...R END ITEM PART NUMBER DESCRIPTION A B C D E F G 43211937 95934386 95935011 95922928 35375377 43212059 43212042 Plate A E Support Bolt 4 Washer 4 Nut 4 Bolt 4 Plate to A E not shown Discharge Pipe Fla...

Страница 47: ...34998 95923314 35264951 35607910 35300532 95926028 95934626 95923330 95934907 35605799 35145077 35605799 35375963 36884112 36754059 Bracket Air Cylinder Bolt 2 Washer 2 Air Cylinder Bushing Pivot Bolt...

Страница 48: ...xhp900cm doc 48 7 18 2001...

Страница 49: ...xhp900cm doc 49 7 18 2001...

Страница 50: ...xhp900cm doc 50 7 18 2001...

Страница 51: ...xhp900cm doc 51 7 18 2001 COOLING FAN ITEM PART NUMBER DESCRIPTION A B C D 43211713 43211614 35103852 35321108 Fan 36 Hub Drive Bushing Screw 6 Fan to Hub Not shown A B C...

Страница 52: ...xhp900cm doc 52 7 18 2001 COOLING FAN ITEM PART NUMBER DESCRIPTION A B C 36870004 35374834 36895746 Fan Guard Screw 6 Nutsert 6 in End Panel A B C...

Страница 53: ...FAN ITEM PART NUMBER DESCRIPTION A B C D E F G 43212356 43212364 43212372 35144344 35145077 36763670 36898450 Guard RH Guard LH Opposite side shown Guard Center Bolt 4 Nut 4 Bolt 4 Spacer 2 Cut in Hal...

Страница 54: ...xhp900cm doc 54 7 18 2001 OIL COOLER ITEM PART NUMBER DESCRIPTION A B C 43211739 35252758 3252618 Oil Cooler Bolt 8 Nut 8 A B C...

Страница 55: ...xhp900cm doc 55 7 18 2001 SHUTTER ASSEMBLY ITEM PART NUMBER DESCRIPTION A B C D 43212273 43211978 95942603 95923124 Shutter Assembly Spring 2 Screw SS 4 Nut 4 A B C D...

Страница 56: ...9 35384619 35384627 35384635 35384650 35380856 35380864 35380815 35384643 35380823 35803147 35144344 35145077 Air Filter Element Primary Element Safety Cover Gasket Wingnut cover Retainer cover Wingnu...

Страница 57: ...EM PART NUMBER DESCRIPTION A B C D E F G H J 43211986 35135300 35161025 35112630 35119858 36794964 95956199 95287629 35291269 Plenum Elbow 2 Clamp 4 Elbow 2 Clamp 4 Tube Elbow 1 8p x 45 Adapter 1 8p x...

Страница 58: ...TEM PART NUMBER DESCRIPTION A B C D E F G 36841468 36765790 35107390 35107408 95287629 35144328 35144492 Gauge Disch Pressure Gauge Disch Temperature Indicator Service Air Cleaners Flange Adapter Hose...

Страница 59: ...G H J K 54469283 36762250 95935201 43204742 35802933 36860468 35324649 36845444 36877793 36879203 Separator Tank Cover Assembly Element Separator Bolt Cover to Tank 12 Bracket Tank 2 Plug Oil Filter...

Страница 60: ...EMBLY ITEM PART NUMBER DESCRIPTION A B C D E F G H K 35596733 95953410 95928040 95953949 36865756 95944104 36762821 35261155 36764868 Safety Valve Tee Nipple Tee to Tank Bushing Switch Temperature Elb...

Страница 61: ...1 SEPARATOR TANK ASSEMBLY ITEM PART NUMBER DESCRIPTION A B C D E F 36762268 36893220 95951398 95091625 35602473 95358040 Minimum Pressure Valve Flange Adapter Bushing Reducing Nipple 2 NPT Ball Valve...

Страница 62: ...xhp900cm doc 62 7 18 2001...

Страница 63: ...xhp900cm doc 63 7 18 2001...

Страница 64: ...xhp900cm doc 64 7 18 2001...

Страница 65: ...xhp900cm doc 65 7 18 2001 OIL PIPING ITEM PART NUMBER DESCRIPTION A B C 43212992 35261155 95094306 Bracket Oil Temp Bypass Valve Clamp 2x Washer 4x A B C...

Страница 66: ...T NUMBER DESCRIPTION A B C D E F G 36842532 35134550 95934618 95935037 35145077 35166404 35144492 Bracket Blowdown Valve Screw Tapping 2 Bolt 2 Bldn valve to brkt Washer 2 Bldn valve to brkt Nut 2 Bld...

Страница 67: ...xhp900cm doc 67 7 18 2001 AIR PIPING ITEM PART NUMBER DESCRIPTION A B C 36842565 35166404 35144492 Bracket U Bolt Nut 2 A B C...

Страница 68: ...CRIPTION A B C D E F G 43212349 43212604 36534832 36522035 36520310 36522050 36513026 Interface Markings Decal Warning Notice Door Under Pressure Service Decal Warning Improper Operation Notice Droppi...

Страница 69: ...EM PART NUMBER DESCRIPTION A B C D E 36532018 36534956 36512739 36535185 36534840 Danger Warning 3 part Decal Oil Fill Decal this location Oil Level Decal Pro Tec Lubricant Decal this location Extende...

Страница 70: ...xhp900cm doc 70 7 18 2001 DECALS ITEM PART NUMBER DESCRIPTION A B 36522290 43215102 Safety Card General Data Decal A B...

Страница 71: ...xhp900cm doc 71 7 18 2001 DECALS ITEM PART NUMBER DESCRIPTION A 36522050 Warning Rotating Fan 2 DECALS A...

Страница 72: ...xhp900cm doc 72 7 18 2001 ITEM PART NUMBER DESCRIPTION A 36527810 I R Signature 1 ea Side A...

Страница 73: ...d Nylon Insert Hex Socket Head Nylon Insert Hex Socket Head Hex Socket Head Hex Socket Head Hex Socket Head Hex Head Hex Head Hex Head Hex Head Hex Head Hex Head Hex Head Hex Head Hex Head Hex Head He...

Страница 74: ...Nyloc Nyloc Nyloc Nyloc Part Number 11A5C1 11A5C2 11A5C3 11A5C4 11A5C6 11A5C8 12A5C2 12A5C3 12A5C4 12A5C6 12A5C13 12A5C15 12A5D24 14A5C101 14A5C110 14A5C119 14A5 120 14A5C133 14A5C28 14A5C36 14A5C55...

Страница 75: ...5023 35304047 35356526 35361815 90103839 90103854 92304500 92304526 Part Number 35317114 92304658 92304674 Size mm M12 x 1 75 x 100 M10 x 1 25 x 50 M20 x 2 5 x 90 M10 x 1 5 x 160 M16 x 2 25 x 25 M16 x...

Страница 76: ......

Страница 77: ...xhp900cm doc 77 07 18 01...

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