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Safety Precautions

12

Figure 1: Service Decal

Operation

The Operation decal is located in an appropriate position near 
your in-cab controller or rear remote controller (if fitted). This 
decal gives you the information to access/download your unit 
operator manual

Figure 2: Operation Decal

Condenser and Evaporator Fans

Locations vary depending on 

model. Decals are located near areas 

that contain fans which can cause severe injuries if hands or 
clothing become tangled.

Содержание Thermo King T-1000R

Страница 1: ...ies Manuel de l utilisateur T Series Manuale dell operatore T Series Betriebshandbuch T Series Manual del operador T Series T Series Bedieningshandleiding T Series Podr cznik operatora T Series Driftm...

Страница 2: ...Copyright 2018 Thermo King EMEA Printed in Ireland T Series T 1200R T 1200R Intermodal T 1000R T 800R T 600R T 500R T 1200R SPECTRUM T 1000R SPECTRUM T 800R SPECTRUM TK 60483 OP Rev 13 04 18...

Страница 3: ......

Страница 4: ...15 General Information 15 Diesel Engine 15 ELC Extended Life Coolant 16 Clutch 16 Thermo King Reciprocating Compressor 16 Electronic Throttling Valve 17 HMI Control Panel 17 Premium 18 CYCLE SENTRYTM...

Страница 5: ...ading Inspection 38 Specifications 43 Engine 43 Fuses 46 Electrical Control System 48 Electric Heater Strips 48 Refrigeration System 49 Warranty 50 Maintenance Inspection Schedule 51 Inspection and Se...

Страница 6: ...or personal injury The manufacturer Thermo King Corporation assumes no responsibility for any act or action taken on the part of the owner or operator in the repair or operation of the products covere...

Страница 7: ...prohibited Hacking the product or installing unapproved software may void the warranty The owner or operator shall not reverse engineer decompile or disassemble the software except and only to the ext...

Страница 8: ...have genuine Thermo King replacement parts They are equipped with the factory recommended tools to perform all service functions The warranty on your new unit is valid only when the repair and replace...

Страница 9: ...ontact Phone Number Type of TK Unit Thermostat Setting Present Load Temperature Probable Cause of Fault Warranty Details of the Unit Payment Details for the Repair Leave your name and contact number a...

Страница 10: ...Maintenance For general inquiries please contact your local Thermo King dealer Go to www europe thermoking com and select dealer locator for your local Thermo King dealer Or refer to the Thermo King S...

Страница 11: ...elts at all times when the unit is operating with the doors open WARNING Exposed coil fins can cause painful lacerations Service work on the evaporator or condenser coils should be done by a certified...

Страница 12: ...ipment and void the warranty CAUTION Set all unit electrical controls to the OFF position before connecting battery cables to the battery to prevent unit from starting unexpectedly and causing persona...

Страница 13: ...e severe respiratory irritants CAPABLE OF CAUSING DEATH DANGER Fluorocarbon refrigerants tend to displace air and can cause oxygen depletion which could result in DEATH BY SUFFOCATION Provide adequate...

Страница 14: ...ove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists Inhalation Move victim to fresh air and restore breathing if necessary Stay with victim until...

Страница 15: ...ntroller or rear remote controller if fitted This decal gives you the information to access download your unit operator manual Figure 2 Operation Decal Condenser and Evaporator Fans Locations vary dep...

Страница 16: ...GROUPE EST EN FONCTIONNEMENT AUTOMATIQUE AVANT INTERVENTION METTRE L INTERRUPTEUR DU CIROUPE SUR ARRET MASCHINE KANN AUTOMATISCH STARTEN UND VERLETZUNGEN VERURSACHEN VOR WARTUNG EINHEIT ABSCHALTEN AVV...

Страница 17: ...Safety Precautions 14 Do Not Use Ether Starting Aids Figure 4 Do Not Use Ether Starting Aids Near Engine...

Страница 18: ...frigerant The SPECTRUM condensing unit mounts on the front of the truck cargo compartment Remote evaporators are used to control temperatures in up to three individual cargo compartments The basic mod...

Страница 19: ...that de ionized water is being used If 100 full strength concentrate is used de ionized or distilled water is recommended instead of tap water to insure the integrity of the cooling system is maintain...

Страница 20: ...f the engine under varying conditions Provides an additional measure of protection against high discharge pressures Protects the engine from high coolant temperature shutdowns Provides a means of prec...

Страница 21: ...on the interface board Figure 7 Premium HMI Control Panel Figure 8 Premium HMI Control Panel Spectrum T Series Intermodal Your T 1200R Intermodal unit uses the Trailer SR 3 control system to operate c...

Страница 22: ...e evaporator coils as a result of normal operation Periodically this frost must be melted to prevent a loss of cooling and airflow Defrost is accomplished by passing hot refrigerant gas through the ev...

Страница 23: ...re independent from the microprocessor controller and are normally located in the truck box to monitor load temperatures DAS data can be downloaded through a serial port to an IBM PC compatible comput...

Страница 24: ...ss of phase rotation on the incoming power Optional Model 50 Features The following features are available as an option on units equipped with Electric Standby Electric Heater Strips Water Heat Engine...

Страница 25: ...t the suction pressure to the compressor The valve is controlled by the microprocessor controller Engine Oil Pressure Switch Sensor The engine oil pressure switch sensor is located on the filter head...

Страница 26: ...ectric standby motor The overload relay opens the circuit from the contactor to the electric motor if the motor overloads for any reason and an alarm will occur The relay resets when the alarm code is...

Страница 27: ...24 4 2 3 1 5 6 7 1 Engine Oil Dipstick on side of engine 5 Alternator 2 Engine 6 Compressor 3 Coolant Expansion Tank 7 Dehydrator Filter Drier 4 Electric Motor Figure 10 Main Components in T Series Un...

Страница 28: ...Unit Description 25 1 Coolant Expansion Tank 5 Dehydrator Filter Drier 2 Engine 6 Compressor 3 Electric Motor 7 On Off switch 4 Alternator Figure 11 Main Components in T 500R Units...

Страница 29: ...25 C 5 C Set Point for temperature range 2 C to 8 C 25 C Set Point for temperature below 20 C For optimum temperature management and air distribution the refrigeration unit s continuous operation mode...

Страница 30: ...r hour of engine operation Engine Oil Check the engine oil level It should be at the Full mark when the dipstick is threaded all the way into the oil pan Do not overfill Engine Coolant Check the coola...

Страница 31: ...t which would negate the requirement to switch off the microprocessor switch during long unit idle periods For more information please contact your local Thermo King dealership Belts Make sure belts a...

Страница 32: ...ated transportation of meat and fish waste can cause extensive corrosion to the evaporator coils and evaporator section tubing over time due to ammonia formation and can reduce the lifespan of the coi...

Страница 33: ...The Premium HMI Control Panel communicates with the base controller via the CAN Controller Area Network bus It is connected to the base controller via CAN Connector J14 on the interface board The Prem...

Страница 34: ...el consists of a display and 8 touch sensitive keys The display is capable of showing both text and graphics 5 Soft Keys 6 Box Temperature 7 Setpoint 8 Display 1 2 3 4 5 8 6 9 10 7 Hard Keys 1 On Key...

Страница 35: ...play The display presents information to the operator This information includes setpoint and temperature unit operating information gauge readings temperatures and other information as selected by the...

Страница 36: ...The keys are numbered from left to right with Key 1 on the far left and Key 4 on the far right Typical soft key functions MENU NEXT BACK YES NO SELECT EXIT CLEAR HELP HOUR METERS SENSORS GAUGES Operat...

Страница 37: ...the following link www europe thermoking com tools NOTE The alarm codes leaflet can also be downloaded from this site or from the EMEA user manuals website at www emea user manuals thermoking com Som...

Страница 38: ...Alarm Codes 35...

Страница 39: ...ith no air leakage 4 Inspect the truck inside and out Look for Damaged or loose truck skin and insulation Damaged walls air ducts floor channels or T flooring Clogged defrost drain tubes Blocked retur...

Страница 40: ...nit inspection 2 Good outside air circulation 3 Seals equally compressed 4 Clear defrost drains 5 Tight doors 6 Good air circulation around load 7 Interior exterior walls and insulation in good condit...

Страница 41: ...orm a final check of the load temperature If the load is above or below temperature make a final notation on the manifest 4 Close or supervise the closing of the cargo box doors Make sure they are sec...

Страница 42: ...ing is not within the desired temperature range refer to the troubleshooting table on the following pages Correct problem as required 2 Repeat the Enroute Inspection every 30 minutes until the compart...

Страница 43: ...ent temperature remains higher than the desired temperature range from the setpoint on two consecutive 30 minute inspections Contact the nearest Thermo King Dealer or your company office immediately T...

Страница 44: ...o correct temperature and possibly plugging of evaporator with frost due to increased humidity in truck compartment The unit may have a low refrigerant charge Check the receiver tank sight glass for r...

Страница 45: ...due to improper loading of the cargo shifting of the load or fan belt slippage Correct as required Continue monitoring return air temperature until problem is corrected The unit did not start automat...

Страница 46: ...R and T 800R Crankcase Oil Filter T 500R w Bypass Oil Filter T 600R and T 800R w Bypass Oil Filter T 1000R and T 1200R Crankcase Oil Filter T 1000R T 1200R Intermodal and T 1200R w Bypass Oil Filter 3...

Страница 47: ...C 14 F to 122 F SAE 15W 40 Synthetic 15 to 40 C 5 to 104 F SAE 15W 40 15 to 40 C 5 to 104 F SAE 10W 30 Synthetic or Synthetic Blend 25 to 40 C 13 to 104 F SAE 10W 40 25 to 30 C 13 to 86 F SAE 10W 30...

Страница 48: ...centration of any of the following equivalents Texaco ELC 7997 7998 16445 16447 Havoline Dex Cool 7994 7995 Havoline XLC for Europe 30379 33013 Shell Dexcool 94040 Shell Rotella 94041 Saturn General M...

Страница 49: ...mo King Alternators 2A Fuse All Prestolite Alternators F5 40A Preheat Circuit F6 15A High Speed Circuits F7 2A 8XP Circuit Controller On Feedback to HMI F8 5A 2A Power to CAN Connector J12 F9 5A 2A Po...

Страница 50: ...r Dealer for further information F10 When fuse F10 is installed in the upper position the On Off keys on the HMI turn the unit on and off When fuse F10 is installed in the lower position the unit will...

Страница 51: ...5 Vdc nominal Voltage Regulator Setting 13 95 to 14 4 volts 77 F 25 C Fuses See Fuses on page 46 Battery Charging 12 volt 37 amp 120 amp SPECTRUM S brush type Thermo King alternator Electric Heater St...

Страница 52: ...ion system service or maintenance Standby Power Requirements Supply Circuit Breaker T 500R T 600R and T800 200 230 3 50 60 T 1000R T 1200R T 1200R Intermodal and SPECTRUM S 200 230 3 50 60 All 380 460...

Страница 53: ...ranty Terms of the Thermo King Self Powered Truck Unit Warranty are available on request from your Thermo King Dealer Please also refer to TK 61598 2 WA Thermo King EMEA Limited Warranty for Self Powe...

Страница 54: ...ry 6 months whichever comes first Every 2000 hours or every 24 months whichever comes first Every 4000 hours or every 48 months whichever comes first Pretrip Inspect Service These Items Run Pretrip Te...

Страница 55: ...resented at an authorised Thermo King dealer or service provider every 1000hrs for full service Service Record Each inspection and service performed should be recorded on your Dealer Service Record Th...

Страница 56: ...Serial Number Locations 53 Serial Number Locations Serial Number Plate and Location AMA833...

Страница 57: ...o escape into the atmosphere We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere In addition service personnel must be aware of Federal reg...

Страница 58: ...fe comfortable and efficient environments Our people and our family of brands including Thermo King Trane Ingersoll Rand Club Car and Schlage work together to enhance the quality and comfort of air in...

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