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EN

EN-4 

47612267 Rev B

AIR COMPRESSOR MAINTENANCE

MAINTENANCE PROMPTS

The service warning and flashing LED will appear at intervals 
dependent on the service level selected. Refer to the Product 
Information manual for information about service level 
settings.

„

MAINTENANCE CHART

Maintenance should be performed per the recommendations 
below in the following priority: (1) Perform maintenance 
when indicated by the controller; (2) Perform maintenance 
through either hourly intervals or scheduled maintenance 
intervals, or (3) Annually.

„

Table 2: Maintenance Chart

Period

Action

Maintenance Item

When indicated by 
controller

Replace

Air filter element

Replace

Coolant filter element

Replace

Separator element

Daily

Check

Connections and hoses for leaks

Check

Coolant level

Check

Condensate drain operation

Check

Controller for service indicators

Check

Package pre-filters for blockage

Monthly

Inspect 

Air-cooled cooling system for blockage

Inspect 

Water-cooled cooling system screens

Inspect 

Starter box power drive module (PDM) filter element*

Analysis

Water from water-cooled cooling system

Every 1000 hours

Analysis

Food-grade Lubricant (Ultra FG)

Every 2000 hours

Inspect 

Air filter element

Inspect 

Coolant filter element

Inspect 

Starter box power drive module (PDM) filter element*

Analysis

Shock pulse bearing

Analysis

Premium Coolant (Ultra/Ultra EL)

Every 4000 hours

Inspect

Scavenge screen for blockage

Replace

Air filter element

Replace

Coolant filter element

Replace

Starter box power drive module (PDM) filter element*

Replace

Package pre-filter elements

Inspect / Clean

Air-cooled cooling system

Inspect / Clean

Water-cooled cooling system

Calibrate

Pressure transducers

Grease

Drive motors (as required)

Every 8000 hours

Replace

Separator element

Replace

No-loss condensate drain service module

Replace

Premium Coolant (Ultra) / Food-grade Lubricant (Ultra FG) [8000 hours]

Clean

Drains with all their components (TIMED DRAINS ONLY)

Service

Lubricate inlet valve cylinders (modulation packages only)

16000 hours

Service

Inlet valve service kit

Replace

Extended-life Premium Coolant (Ultra EL) [16000 hours]

Replace

Rubber hoses

Service

Minimum pressure check valve (MPCV) service kit

40000 hours

Replace

Stainless Steel/PTFE hoses

Replace

Blowdown Valve(s)

Replace

Oil Stop Valve

Replace

Water Stop Valve

Replace

Discharge Check Valve

Replace

Inlet Valve

Service

Shaft Seal

RELEASED 11/Feb/2019 01:43:20 GMT

Содержание RS45i

Страница 1: ...47612267 Revision B January 2019 Save These Instructions Contact Cooled Rotary Screw Air Compressor Product Maintenance Information RS45i RS55i RS75i RELEASED 11 Feb 2019 01 43 20 GMT...

Страница 2: ...REGREASING MOTOR 7 CLEANING AIR COOLED COOLING SYSTEM 7 REMOVING INSTALLING AIR COOLED COOLER 8 CLEANING WATER COOLED COOLER FOR BOTH CLEAN HARSH WATER OPTIONS 8 CLEANING MOTOR COWL 8 CLEANING CHECKIN...

Страница 3: ...nt training and experience to accomplish correctly In such situations only allow Ingersoll Rand trained technicians to perform maintenance on this compressor Service or inspections beyond the procedur...

Страница 4: ...hours Analysis Food grade Lubricant Ultra FG Every 2000 hours Inspect Air filter element Inspect Coolant filter element Inspect Starter box power drive module PDM filter element Analysis Shock pulse b...

Страница 5: ...unscrew the coolant fill plug to verify all pressure has been released 5 Add coolant 6 Replace the coolant fill plug and restart the compressor 7 Recheck the coolant level 8 Repeat the above steps unt...

Страница 6: ...posite the pivot bolt which should be left engaged by 2 3 threads with at least 6 5 mm 0 25 in clearance from the screw head to the cover Rotate the jacking bolt clockwise until the cover lifts off th...

Страница 7: ...om the compressor for testing If operating conditions are particularly severe the frequency of testing and maintenance shall be increased accordingly The user shall establish the frequency of such tes...

Страница 8: ...es to fully de pressurize once stopped 4 Ensure that the main power disconnect switch is locked off and tagged 5 Install cooler mounting connection at both sides of cooling sheet metal plenum and keep...

Страница 9: ...ter grill 4 Pull out the filter element 5 Center the new element over the package intake opening Also note that the filter is washable with mild detergent 6 Push the filter over the grill studs so tha...

Страница 10: ...or not sized to meet system requirements or requirements have been changed Contact your local Ingersoll Rand representative Air loss due to pipe hose joint or seal failure Repair or replace Air loss d...

Страница 11: ...Replace Incorrect coolant has been added Drain system check for damage Clean refill with correct coolant System has been overfilled with coolant Check for damage drain excess Discharge air is contamin...

Страница 12: ...or temperature Insufficient cooling taking place If compressor is watercooled or sea watercooled check that the cooling water is flowing Check that there is no air in the water cooling system Check th...

Страница 13: ...in the strainer body before replacing the filter screen 5 Replace plug and tighten with wrench 6 When putting the valve back into service press the TEST button to confirm proper function TESTING CONDE...

Страница 14: ...t of the refrigerating compressor lubricating oil Contact a waste disposal and recycling utility Table 7 Integrated Dryer Materials of Construction RECYCLING DISASSEMBLY Frame and panels Steel epoxy r...

Страница 15: ...RELEASED 11 Feb 2019 01 43 20 GMT...

Страница 16: ...ingersollrandproducts com 2019 Ingersoll Rand RELEASED 11 Feb 2019 01 43 20 GMT...

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