Ingersoll-Rand R30-37ie Скачать руководство пользователя страница 8

 

 

6 - 30 

4. MAINTENANCE, TROUBLESHOOTING AND DECOMMISSIONING 

 

4.1 MAINTENANCE 

 

 

 

 

 

Before attempting any maintenance operation, make sure that: 

1.  No parts of the system are under pressure. 

2.  No parts of the system are electrically powered. 

 WEEKLY OR EVERY 40 HOURS OF OPERATION 

 

Verify the temperature on the control panel display is acceptable. 

 

Visually check if the condensate is drained regularly. 

 MONTHLY OR EVERY 200 HOURS OF OPERATION 

 

Clean the condenser with compressed air, taking care not to damage the condenser fins.. 

 

At the end of the above mentioned operations, check if the dryer is working properly. 

 

Check the condition of any filters installed with the dryer. Replace elements as needed. 

 YEARLY OR EVERY 2000 HOURS OF OPERATION 

 

Check if the flexible tube used for condensate drainage is damaged and replace it if necessary. 

 

Check if all connecting pipes are properly tightened and fixed. 

 

At the end of the above mentioned operations, check if the dryer is working properly. 

 EVERY 24 MONTHS OR EVERY 4000 HOURS OF OPERATION

 

 

Replace the fan pressure switch. 

 

4.2 TROUBLESHOOTING  

NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES  

It is possible for the Freeze Warning to occur during normal operation, when the dryer is operating unloaded for long periods.  

 

 

 

Troubleshooting and eventual control and/or maintenance operations must be performed 
by qualified personnel. 

For maintaining the refrigerating circuit of the machine, contact a refrigeration engineer. 

 

TROUBLE 

POSSIBLE CAUSE 

REMEDY 

W

A

T

ER

 I

N

 T

H

SYST

EM

 

No power in the line. 

Restore the power in the line. 

Problems with cabling. 

Check cabling; if the trouble persists, replace it. 

Compressed air inlet/outlet inverted. 

Check if the compressed air inlet/outlet is connected properly. 

The flow rate and/or temperature of the air 
entering the dryer are higher than the nominal 
values. 

Restore the nominal conditions. 

The ambient temperature is higher than the 
nominal values. 

Restore the nominal conditions. 

The condenser is dirty. 

Clean the condenser. 

Condensate drain is not functioning. 

Check the no loss condensate drain; if the trouble persists, 
replace it. 

Problems with cabling or with the electronic 
control board. 

Check the cabling and the electronic control board, if the trouble 
persists, replace them. 

Activation of compressor’s internal thermal 
protection. 

Wait one hour and check again. If the fault persists: stop dryer and 
call your local Ingersoll Rand distributor. 

Problems with the electrical components of the 
compressor. 

Check the electrical components of the compressor. 

Defective compressor. 

Replace the compressor. 

The flow rate and/or temperature of the air 
entering the dryer are higher than the nominal 
values. 

Restore the nominal conditions. 

The ambient temperature is higher than the 
nominal values. 

Restore the nominal conditions. 

The condenser is dirty. 

Clean the condenser. 

Cod. 710.0048.24.01 Rev0H – 02.2015

Содержание R30-37ie

Страница 1: ... EN DIRECT EXPANSION COMPRESSED AIR DRYERS Operators Manual R30 37ie R37 45 kW R55 75 kW Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 2: ...1 28 ...

Страница 3: ...Installation site 4 2 3 Installation 5 3 START UP 3 1 Before start up 5 3 2 Start up 5 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 6 4 2 Troubleshooting 6 4 3 Dismantling 7 ATTACHMENTS TO THIS MANUAL A Refrigerant circuit 9 B Electric circuit diagram 10 C Technical data sheet 26 D Dryer dimensions 27 Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 4: ...lified personnel must be trained and certified in accordance with local laws and regulations WARRANTY The Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in material and workmanship for a period of twelve months from the date of placing the Equipment in operation or eighteen months from the date of shipment from the factory whichever shall fir...

Страница 5: ...tection degree IP 42 Improper grounding can result in electrical shock and can cause severe injury or death This product must be connected to a grounded metallic permanent wiring system or an equipment grounding terminal or lead on the product All grounding must be performed by a qualified electrician and comply with national and local electrical codes In the event of an electrical short circuit g...

Страница 6: ...e serious injury Use fork lift channels where provided The dryer is supplied packed into a suitable cardboard box to be always handled in an upright position using a means with a suitable lifting power see technical data IMPORTANT to lift or to move the unit follow the procedures shown here below pic 2 1 2 2 The dryer must be lifted and moved slightly After cutting straps always wear safety gloves...

Страница 7: ...ch a way that all the control instruments of the machine will result easily visible A suitably sized prefilter must be installed before the dryer Failure to install and maintain a proper prefilter will void the dryer warranty The rating for this filter must be at least 10 micron 3 START UP 3 1 BEFORE START UP Before starting the machine make sure that all operating parameters correspond to the nom...

Страница 8: ...ons must be performed by qualified personnel For maintaining the refrigerating circuit of the machine contact a refrigeration engineer TROUBLE POSSIBLE CAUSE REMEDY WATER IN THE SYSTEM No power in the line Restore the power in the line Problems with cabling Check cabling if the trouble persists replace it Compressed air inlet outlet inverted Check if the compressed air inlet outlet is connected pr...

Страница 9: ...istributor LOW PRESSURE IN THE LINE Ice formation in the evaporator Contact our Service Centre to check the gas charge Clog Check if the compressed air inlet outlet is connected properly Check if the connecting tubing is clogged in case proceed accordingly Check if any valves are closed Check the condition of any filter Air flows continuously through the condensate drainage Drainage jammed clean o...

Страница 10: ...nt EVA Evaporator F1 F2 Fuses FD Air filter 10 micron FF Filter dryer FH Air filter 0 01 micron FP Air filter 1 micron FQ Air filter 5 micron FR Drain screen FV Fan motor fuse G Grid IM Moisture indicator KM5 Contactor switch KM6 Fan contactor switch PCP Thermal protection PR Air air heat exchanger PSC Air air heat exchanger D__IT RBF Tap with strainer RR Rotalock cock RT1 Temperature probes SC He...

Страница 11: ...NT CIRCUIT Cod 713 0058 01 00 Rev 01 Models R30 37ie R37 45kW R55 75kW Condensate drain Refrigerant line Air inlet Compressed air line Air outlet Condensate drain line Equalization line Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 12: ...10 30 B WIRING DIAGRAM Cod 714 0211 01 00 Rev 0A Models R30 37ie R37 45 kW 400 3 50 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 13: ...11 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 14: ...12 30 Cod 714 0199 01 00 Rev 1C Models R30 37ie R37 45 kW 460 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 15: ...13 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 16: ...14 30 Cod 714 0199 02 00 Rev 00 Model R37 45 kW 230 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 17: ...15 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 18: ...16 30 Cod 714 0199 03 00 Rev 00 Model R37 45 kW 380 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 19: ...17 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 20: ...18 30 Cod 714 0186 01 00 Rev 0D Model R55 75 kW 400 3 50 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 21: ...19 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 22: ...20 30 Cod 714 0174 01 00 Rev 1A Model R55 75 kW 460 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 23: ...21 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 24: ...22 30 Cod 714 0174 02 00 Rev 1A Model R55 75 kW 230 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 25: ...23 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 26: ...24 30 Cod 714 0174 03 00 Rev 0B Model R55 75 kW 380 3 60 Power wiring diagram Control circuit diagram Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 27: ...25 30 Terminal blocks Component layout Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 28: ... C 53 AMB T F 77 C 25 AMB T MIN MAX F 36 115 C 2 46 AIR W PRESS psi 109 bar 7 5 AIR PRESS MAX psi 174 bar 12 DEW POINT F 37 ISO CLASS 4 C 3 ISO CLASS 4 REF REFRIGERANT TYPE R134a LB 2 87 2 87 2 87 2 87 OZ 45 9 45 9 45 9 45 9 KG 1 30 1 30 1 30 1 30 W WEIGHT LB 236 236 236 236 KG 107 107 107 107 EVAP TEMP F 34 37 4 C 1 3 SUCTION TEMP F 35 6 61 C 2 16 DISCH PRESS psig 203 247 barg 14 17 HP SWITCH SET...

Страница 29: ... BSP 1 BSP 1 BSP DN51 DN51 DN51 DN51 AIR T F 95 C 35 AIR T MAX F 127 C 53 AMB T F 77 C 25 AMB T MIN MAX F 36 115 C 2 46 AIR W PRESS psi 109 bar 7 5 AIR PRESS MAX psi 174 bar 12 DEW POINT F 37 ISO CLASS 4 C 3 ISO CLASS 4 REF REFRIGERANT TYPE R404a LB 2 76 2 76 2 76 2 76 3 97 3 97 3 97 3 97 OZ 44 1 44 1 44 1 44 1 63 5 63 5 63 5 63 5 KG 1 25 1 25 1 25 1 25 1 8 1 8 1 8 1 8 W WEIGHT LB 231 231 231 231 ...

Страница 30: ...point RLA Nominal Current REF Refrigerant FLA Full load current W Weight LRA Locked rotor current EVAP TEMP Evaporation Temperature TOTAL A Total current SUCTION TEMP Suction Temperature CONNECTION Air connections DISCH PRESS Discharge Pressure AIR T Air inlet temperature HP SWITCH SETTING High pressure switch setting AIR T MAX Max air inlet temperature FAN PRESSURE SWITCH SETTING Fan pressure Swi...

Страница 31: ...29 30 R55 75 kW 609 997 136 5 AIR OUTLET 180 77 40 80 AIR INLET 108 37 644 Cod 710 0048 24 01 Rev0H 02 2015 ...

Страница 32: ......

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