Ingersoll-Rand R025A Series, Информация по установке и обслуживанию

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Routine Lubrication Requirements
Air line debris, moisture and carry-over oil from the compressor can
restrict the muffler and leave contaminants in the motor. Every 160
hours of tool operation, or sooner if motor speeds drop below ac-
cepted speed, flush the tool with a solution of equal parts of cleaning
solvent and spindle oil. Flush the muffler with cleaning solvent and
blow out any trapped debris.
EVERY 160 HOURS OF TOOL OPERATION, Inject grease # 68, one
or two strokes, thru threaded end of spindle (27) for lubrication of
needle bearing contained in counterbalance (26). Sanding pad must
be removed from spindle to allow injection of grease.
Recommended Lubricants
This tool has been designed to operate without air line lubrication.
Introduction of a lubricant with a standard filter/regulator/lubricator
will not effect tool life.
For maximum operating efficiency, the following air supply
specifications should be maintained to this air tool:
AIR PRESSURE - 90 p.s.i.g. (6.2 bar)
AIR FILTRATION - 50 micron
HOSE SIZE - 5/16” (8 mm) I.D.
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An IR model CO5-02-GOO air line FILTER / REGULATOR / LUBRICATOR
is recommended to maintain the above air supply of air to the tool.
After disassembly is complete, all parts, except sealed or shielded
bearings, should be washed with solvent. To relubricate parts, or
for routine lubrication, use the following recommended lubricants:
Where Used
O-Rings & Lip Seals
Gears and Bearings
Ingersoll Rand Part #
36460
# 68
Description
4 oz. Stringy Lubricant
5 lb. "EP" - NLGI # 1 Grease
Air Supply Requirements
Inspection, Maintenance and Installation
Disconnect air supply from the tool or shut off air supply and exhaust
(drain) line of compressed air before performing maintenance or
service to the tool.
It is important that the tools be serviced and inspected at regular
intervals for maintaining safe, trouble-free operation of the tool.
Be sure that the air supply lines and connectors are of proper size to
provide sufficient quantity of air to the tool.
Tool maintenance and repair shall be performed by authorized,
trained, competent personnel. Tools, hose and fittings shall be
replaced if unsuitable for safe operation and responsibility should
be assigned to be sure that all tools requiring guards or other safety
devices shall be kept in legible condition. Maintenance and repair
records should be maintained on all tools, Frequency of repair and
the nature of the repairs can reveal unsafe application, Scheduled
maintenance by competent authorized personnel should detect any
mistreatment or abuse of the tool and worn parts. Corrective action
should be taken before returning the tool for use.
Disassembly should be done on a clean work bench with a clean
cloth spread to prevent the loss of small parts. After disassembly
is completed, all parts should be thoroughly washed in a clean
solvent, blown dry with air and inspected for wear levels, abuse and
contamination. Double sealed or shielded bearings should never
be placed in solvent unless a good method of re-lubricating the
bearing is available. Open bearings may be washed but should not
be allowed to spin while being blown dry.
Upon reassembling, lubricate parts where required. Use #68 grease,
or equivalent, in bearings. Use lR36460 lubricant for O-ring assembly.
When assembling O-rings or parts adjacent O-rings, care must be
exercised to prevent damage to the rubber sealing surfaces. A small
amount of grease will usually hold steel balls and other small parts in
place while assembling.
When replacement parts are necessary, consult drawing containing
the parts identifiaction.
Always use clean, dry air. Dust, corrosive fumes and/or excessive
moisture can damage the motor of an air tool. An air line filter can
greatly increase the life of an air tool. The filter removes rust, scale,
moisture and other debris from the air lines, Low air pressure (less
than 90 p.s.i.g.) reduces the speed of the air tool. High air pressure
(more than 90 p.s.i.g.) raises performance beyond the rated capacity
of the tool and could cause injury. Shown below is typical piping
arrangement.
Lubricator
Branch Line 2 times
Air Tool inlet size
Drain Regularly
Regulator
Filter
Compressor
Main Lines 3 times
Air Tool inlet size
To Air
Tool
To Air
System