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PARTS, OPERATION AND MAINTENANCE MANUAL

for

QUANTUM ‘QMT’ Series

Electric Trolleys

Form MHD56108
Edition 3
March 1998
71277347

©

1998 Ingersoll-Rand Company

Form MHD56108

READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, operation and maintenance
information. Make this manual available to all persons responsible for the
operation, installation and maintenance of these products.

WARNING

Do not use this trolley for lifting, supporting, or transporting people or lifting or supporting
loads over people.

Always operate, inspect and maintain this trolley in accordance with American National
Standards Institute Safety Code (ASME B30.16) and any other applicable safety codes and
regulations.

Refer all communications to the nearest Ingersoll-Rand Material Handling Office or
Distributor.

Unless otherwise noted, tons in this

manual are metric tons (2,200 lb)

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Содержание QMT150

Страница 1: ...responsible for the operation installation and maintenance of these products WARNING Do not use this trolley for lifting supporting or transporting people or lifting or supporting loads over people Always operate inspect and maintain this trolley in accordance with American National Standards Institute Safety Code ASME B30 16 and any other applicable safety codes and regulations Refer all communic...

Страница 2: ... 20 Trolleys Not in Regular Use 20 Inspection and Maintenance Report 21 Lubrication 22 Troubleshooting 23 Maintenance Maintenance Intervals 24 General Maintenance Instructions 24 Brake Adjustment Procedure 25 Disassembly and Assembly 25 28 Cleaning Inspection and Repair 26 Parts Ordering Information 29 Assembly Drawings and Parts Lists Trolley Assembly Drawing 30 Trolley Assembly Parts List 31 33 ...

Страница 3: ...ry standards Ingersoll Rand cannot know of or provide all the procedures by which product operations or repairs may be conducted and the hazards and or results of each method If operation or maintenance procedures not specifically recommended by the manufacturer are conducted it must be ensured that product safety is not endangered by the actions taken If unsure of an operation or maintenance proc...

Страница 4: ... to injury or property damage Ingersoll Rand recognizes that most companies who use trolleys have a safety program in force at their facility In the event that some conflict exists between a rule set forth in this publication and a similar rule already set by an individual company the more stringent of the two should take precedence Safe Operating Instructions are provided to make an operator awar...

Страница 5: ...re designed to support hoists Quantum QMT series electric trolleys are manufactured in accordance with the latest technical developments along with known technical safety regulations and specifications and are tested for safety by the manufacturer All 3 phase Quantum trolleys carry an H4 class trolley duty service rating Trolleys are fitted with a 42 volt low voltage control system which is electr...

Страница 6: ... 0 20 QMT150 HS 96 29 3 0 29 0 22 1 00 0 50 0 40 QMT150 HD 96 48 29 3 7 3 0 29 0 07 0 22 0 055 0 64 0 50 0 35 0 25 0 28 0 20 QMT300 NS 4000 kg Q200 Q300 48 14 6 0 19 0 30 1 20 0 60 0 48 QMT300 ND 48 16 15 6 4 9 0 15 0 05 0 30 0 072 1 20 1 10 0 60 0 55 0 48 0 44 QMT300 HS 96 29 3 0 29 0 36 1 40 0 70 0 56 QMT300 HD 96 24 29 3 7 3 0 29 0 07 0 36 0 09 1 40 1 20 0 70 0 60 0 56 0 48 Table 2 Trolley Weig...

Страница 7: ... 17 233 C 6 0 7 8 150 199 5 16 131 1 18 30 11 14 283 D 7 9 9 4 200 240 7 13 181 12 52 318 QMT150 Eyebolt A 3 0 5 5 76 139 4 92 1 50 1 57 40 0 94 24 1 38 35 9 06 230 B 5 6 7 8 140 199 4 17 106 1 57 40 11 42 290 C 7 9 10 2 200 259 6 54 166 1 65 42 13 78 350 D 10 3 12 6 260 320 8 90 226 1 77 45 16 14 410 QMT300 Eyebolt Hanger Bracket A 2 2 4 7 56 119 5 91 1 80 1 57 40 1 38 35 9 06 230 B 4 8 7 0 120 1...

Страница 8: ...ght of the hoist and attachments Installing Over the End of the Beam Pre adjust trolley width for the beam flange measurement Refer to Installing the Trolley from Underneath the Beam Remove the rail stop and slide trolley on end of the beam Reinstall rail stop If this procedure cannot be used due to insufficient space or fixed limit stops the trolley must be installed from underneath the beam Inst...

Страница 9: ...olley control assembly The control voltage is 42 volts optional 110 volts which is produced by a built in transformer The brake assembly if equipped is connected in parallel with the motor refer to wiring drawings Power Connection Power Supply conductors must be sized in accordance with NEC 310 15 b specifications Pendant Connection For four button control pendants feed pendant cable through wire ...

Страница 10: ...nstallation If the trolley brake kit is supplied separately or ordered after the trolley has been installed follow the steps provided for installation WARNING Never perform maintenance on a hoist or trolley while it is supporting a load Ensure that power is turned off and unit is disconnected Refer to Dwg MHP1075 1 Remove capscrews 70 and 71 and lockwashers 16 Carefully remove brake cover 72 There...

Страница 11: ...move smaller access plug 23 from bottom of relay box Separate cable connector 22 on control cable and push control wire up through access hole 18 Remove four screws 4 from control assembly 5 and pull out slightly Route control cable wires over and between contactors and out through a hole in the control assembly 5 19 Connect wires to terminal strip in the following locations a Brown wire in contro...

Страница 12: ...V1 W1 X1 X2 T4 48 47 50 41 K45 K42 K42 K41 K41 F4 1 6 Amp Brown wire 460 VAC Red wire 230 VAC L1 L2 L3 PE Pendant Station 230 Volt Connection H4 H1 H3 H2 X1 X2 T1 H3 H2 H4 H1 460 Volt Connection Notes K41 Trolley Left Relay K42 Trolley Right Relay K45 E Stop Relay E Stop Right Left 43 42 Single speed Trolley Motor K45 K41 K42 W V U U1 49 Y4 Motor 3 ph Optional Brake Black ...

Страница 13: ...5 F4 1 6 Amp Brown wire 460 VAC L1 L2 L3 PE Pendant Station H3 H2 H4 H1 460 Volt Connection Notes K41 Left Relay K42 Right Relay K43 Fast Speed Relay K45 E Stop Relay E Stop Left Right K42 K41 42 K42 K41 43 Two speed Trolley Motor K45 K41 K42 W V U U1 49 Y4 Motor 3 ph Optional Brake Black K43 44 K43 V1 W1 ...

Страница 14: ...itch 230 Volt Connection 460 Volt Connection Pendant Station L1 L2 L3 PE K45 K42 K41 49 U U1 V W Black Y4 Motor 3 ph H4 H1 H3 H2 X1 T1 X2 H1 H3 H2 H4 X2 X1 T4 48 F4 1 6 Amp 41 50 47 43 42 2 3 1 Brown wire 460 VAC Red wire 230 VAC E Stop Up Down Left Right PE L1 L2 L3 H3 H2 H1 H4 X1 X2 T1 460 Volt Connection H3 H2 H1 H4 X2 X1 8 T1 F1 1 6 Amp 7 5 K2 K1 S1 3 2 S2 6 K1 K2 K1 K2 9 U U1 V W Black Y1 Mot...

Страница 15: ... S2 Up Limit Switch 230 Volt Connection 460 Volt Connection Pendant Station L1 L2 L3 PE K45 K42 K41 W V U U1 Brown wire 460 VAC Red wire 230 VAC 49 Black Y4 Motor 3 ph Single speed Trolley Motor U2 U5 V2 V5 W2 W5 U2 V2 W2 CONNECT 230 VAC 460 VAC VOLTAGE U U1 V W U1 U5 U1 V1 V5 W1 W5 V1 W1 H2 H3 H1 H4 X2 X1 T1 H1 H3 H2 H4 T4 X1 X2 48 F4 1 6 Amp 41 50 43 42 4 2 3 1 47 K45 K41 K41 K42 K42 Up Down Lef...

Страница 16: ...onnection Brake Brown wire 460 VAC Red wire 230 VAC Pendant Station U2 U5 V2 V5 W2 W5 U2 V2 W2 CONNECT 230 VAC 460 VAC VOLTAGE U U1 V W U1 U5 U1 V1 V5 W1 W5 V1 W1 L1 L2 L3 PE K45 K42 K41 K43 W1 V1 H4 H3 H2 H1 X1 X2 T4 F4 1 6 Amp 41 50 43 42 44 2 3 1 47 K45 K41 K42 K42 K41 K43 49 U U1 V W Brown wire 460 VAC Red wire 230 VAC Black Y4 Motor 3 ph Two speed Trolley Motor L1 L2 L3 H1 H2 H3 H4 X1 X2 T1 H...

Страница 17: ...witch K3 Hoist Fast Relay 460 Volt Connection Hoist Enclosure Brake Brown wire 460 VAC Red wire 230 VAC Pendant Station L1 L2 L3 PE K45 K42 K41 K43 W1 V1 H4 H3 H2 H1 X1 X2 T4 F4 1 6 Amp 41 50 43 42 44 2 3 1 47 K45 K41 K42 K42 K41 K43 49 U U1 V W Brown wire 460 VAC Red wire 230 VAC Black Y4 Motor 3 ph Two speed Trolley Motor L1 L2 L3 H1 H3 H2 H4 X2 T1 X1 F1 1 6 Amp 7 K1 K2 5 S1 3 2 S2 6 K1 K2 PE K1...

Страница 18: ...SE Orange Transformer Orange Transformer X40 P E Trolley Brake Trolley Motor Right Left Trolley Controls UP DOWN High Speed Hoist Controls Pendant 2 T1 4 T2 6 T3 22 NC A 2 1 L1 3 L2 5 L3 21 NC A 1 A1 21NC 1U 3L2 5L3 1L1 3L2 5L3 21NC A1 2T1 4T2 6T3 22NC A2 A2 22NC 2T1 4T2 6T3 L E 1 L E 2 L E 3 L A 1 L A 2 L A 3 U U1 V W 49 47 50 41 42 43 1 2 48 3 4 Common E Stop Relay High Speed Common Common UP DO...

Страница 19: ...n to prevent the load from swinging Before starting the motorized trolley ensure that load is lifted clear of the ground Observe the path to be covered and warn any personnel in the area Do not combine hoisting and moving operations Either lift lower a load or travel a load do not do both WARNING When using motorized trolleys lift the load only high enough to clear the ground or any obstacles Do n...

Страница 20: ... personnel instructed in safety operation and maintenance of this equipment to ensure safe operation at rated specifications before placing equipment in service Never use trolley that inspection indicates is damaged Frequent and periodic inspections should be performed on equipment in regular service Frequent inspections are visual examinations performed by operators or service personnel and inclu...

Страница 21: ... ___ Severe ___ 4 Other ____________________________ Refer to the Parts Operation and Maintenance Manual INSPECTION section for general inspection criteria Also refer to appropriate National Standards and Codes of practice If in doubt about an existing condition contact the nearest Ingersoll Rand Distributor or the factory for technical assistance COMPONENT CONDITION CORRECTIVE ACTION NOTES Pass F...

Страница 22: ... 2 Use Ingersoll Rand LUBRI LINK GREEN or a SAE 50 to 90 EP ISO VG220 oil Powered Trolleys Periodically grease the trolley wheel and drive pinion gear teeth with Ingersoll Rand No 68 grease or a standard No 2 multipurpose grease Trolley wheel bearings are prepacked with grease and sealed Gears The gear compartment is prepacked with grease at the factory and has continual lubrication Replacement of...

Страница 23: ...lley wheels Trolley runs in opposite direction of Control Pendant operation Power cables L1 and L2 are incorrectly located Reverse the two power cables L1 and L2 Control Pendant is operated but trolley does not operate Control Pendant may be damaged Check Control Pendant for signs of damage Refer to INSPECTION section Motor may be damaged Remove and disassemble motor as described in the MAINTENANC...

Страница 24: ...s corrosion and allows for ease of disassembly of components It is recommended that all maintenance work on the trolley be performed on a bench in a clean dust free work area During the process of disassembling the trolley observe the following 1 Turn off and tag electrical disconnect switch before performing any maintenance Disconnect electrical cable from trolley 2 Never disassemble the trolley ...

Страница 25: ... in the Parts Section to assist in locating components If a trolley is being completely disassembled for any reason follow the order of topics as they are presented When working on a motorized trolley it is recommended that the unit be removed from the overhead beam and placed on a clean work bench in a well lighted area In the process of disassembling the trolley observe the information provided ...

Страница 26: ... or small gear puller this bearing is pressed on b Remove gear 33 and key 35 c Remove bearing 27 d Remove retainer ring 44 4 Remove capcrews 35 with lockwashers 34 Remove gear housing 33 5 Remove retainer ring 36 from gear housing 33 6 Rotor 31 may come out with gear housing 33 if it does then tap rotor 31 out of housing 33 7 Pull rotor 31 out of stator 28 8 Remove retainer ring 29 from opposite e...

Страница 27: ...housing 33 8 Place retainer ring 36 into cover 40 9 Insert capscrews 42 and lockwashers 34 into cover 40 place this over dowels 38 in gear housing 33 and tap down Use capscrews 42 to fully seat and tighten gear cover 40 Trolley Assembly 1 Insert capscrews 49 with lockwashers 50 through gear cover 40 and into trolley side plate 52 and tighten 2 Slide spacer 65 washer 64 and same number of washers 6...

Страница 28: ... properly attached and that trolley movement agrees with the pendant arrows 3 Operate trolley without a load Verify trolley operates smoothly along entire length of the beam 4 Operate trolley with a load Verify trolley operates smoothly along entire length of the beam Trolley Load Test NOTICE Conduct load test with hoist attached to trolley Refer to SPECIFICATIONS section in hoist manual for appli...

Страница 29: ...oll Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased NOTICE Continuing improvement and advancement of design may cause changes to this trolley which are not included in this manual Manuals are periodically revised to incorporate changes Always ch...

Страница 30: ...30 TROLLEY ASSEMBLY PARTS DRAWING Dwg MHP1005 ...

Страница 31: ...71296891 230 460 110v 71273528 575 110v 71273536 16 Washer 16 71277628 17 Screw 4 71285381 18 Relay Box 1 71284244 19 Cable Connector PG 16 2 71284228 20 Plug PG 16 2 71284194 22 Cable Connector PG 7 1 71284210 23 Plug PG 7 1 71284202 24 Gasket 1 71276257 26 Capscrew 4 71284178 71284186 27 Motor Cover 1 71284962 71284970 28 Motor Stator with housing See Descriptions 1 sp NS 230 460v D 50 L 45 1 71...

Страница 32: ...bly See Descriptions 1 sp NS D 61 L 50 1 71285423 2 sp ND D 54 L 60 71285472 2 sp ND D 69 L 65 71285480 2 sp HD D 61 L 65 71285464 2 sp HD D 49 L 60 71285456 1 sp HS D 44 L 45 71285431 1 sp NS D 49 L 45 71285415 1 sp HS D 54 L 50 71285449 32 Bearing 2 71284400 71278709 33 Gear Housing 1 71284442 71284459 34 Lockwasher 11 71278717 35 Capscrew 3 71284483 71311245 36 Retainer Ring 2 71278618 71284434...

Страница 33: ... 71285225 100 149 mm 2 71285191 200 240 mm 71285217 150 199 mm 71285209 66 Cable Assembly 1 71285571 69 Hanger Bracket 1 71278782 71279954 71272819 81 Screw 1 71284152 102 Gear Assembly Incl s items 32 thru 44 and 46 1 71276265 71276273 103 Wheel Assembly geared Incl s item 55 1 71276315 71276331 71276299 104 Wheel Assembly plain Incl s item 55 1 71276307 71276281 71176323 105 Shaft Assembly Refer...

Страница 34: ...34 TROLLEY BRAKE ASSEMBLY PARTS DRAWING OPTIONAL FEATURE Dwg MHP1075 70 71 16 72 73 70 16 74 75 76 77 78 81 16 26 16 90 93 29 92 16 79 84 80 97 83 98 85 16 86 87 89 88 95 94 82 ...

Страница 35: ... 2 71277990 78 Brake Cage 1 71284905 79 Capscrew 3 71284145 80 Lever Block 1 71284897 81 Screw 2 71284152 82 Brake Lever 1 71284863 71284871 83 Brake Pin 1 71277941 84 Retainer 1 71278360 85 Brake Solenoid Assembly 230 460v Incl s items 97 and 98 1 71275101 Brake Solenoid Assembly 575v Incl s items 97 and 98 71296875 86 Capscrew 1 71277776 87 Spring 1 71278451 88 Spring Guide 1 71278097 89 Termina...

Страница 36: ...dant Assembly Pendant Length Part Number ft metre Down Up and Emergency Stop 11 3 4 71272983 21 6 4 71272991 Down Up and Left Right with Emergency Stop 11 3 4 71273023 21 6 4 71273031 Contact your nearest Ingersoll Rand distributor or the factory for Pendant drop lengths not shown ...

Страница 37: ...t only 2 71312292 Screw Hoist and Trolley 4 257 Switch Hoist only 1 71312300 Switch Hoist and Trolley 2 258 Spring Plate Hoist only 1 71312318 Spring Plate Hoist and Trolley 2 259 Screw 3 71312326 260 Clamp 1 71312334 261 Eyelet 1 71277651 263 Pendant Body 1 71312342 264 Pin 1 71312359 265 Label 1 71270342 266 Locking Ring 5 71312367 267 Plunger Hoist only 2 71312375 Plunger Hoist and Trolley 4 26...

Страница 38: ...80 282 281 283 60 Description Part Number QMT50 QMT150 QMT300 Chain Lubricant LUBRI LINK GREEN Touch Up Paint FAP 237Y Trolley Wheel Puller 04612024 04612032 04612040 Copies of Special Tool drawings can be obtained by contacting your nearest Ingersoll Rand Material Handling distrubutor Item No Description of Part Qty Total Part Number QMT 50 QMT 150 QMT 300 60 Capacity Label 1 71285167 71285175 71...

Страница 39: ...states do not allow limitations on incidental or consequential damages or how long an implied warranty lasts so that the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state IMPORTANT NOTICE It is our policy to promote safe delivery of all orders This shipment has been thoroughly checked packed an...

Страница 40: ...695 9040 Fax 514 695 0963 British Columbia 201 6351 Westminster Hwy Richmond B C V7C 5C7 Phone 604 278 0459 Fax 604 278 1254 Latin America Operations Ingersoll Rand Production Equipment Group 730 N W 107 Avenue Suite 300 Miami FL 33172 3107 USA Phone 305 559 0500 Fax 305 222 0864 Europe Middle East and Africa Ingersoll Rand Company Swan Lane Hindley Green Wigan WN2 4EZ U K Phone 44 1942 257131 Fax...

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