Ingersoll-Rand PD05P-XXX-XXX-B Скачать руководство пользователя страница 2

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PD05P-XXX-XXX-B (en)

WARNING

 EXCESSIVE AIR PRESSURE. Can cause personal 

injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as stated on 
the pump model plate.
Be sure material hoses and other components are able to 
withstand fl uid pressures developed by this pump. Check 
all hoses for damage or wear. Be certain dispensing device 
is clean and in proper working condition.

WARNING

 STATIC SPARK. Can cause explosion resulting in 

severe injury or death. Ground pump and pumping system.
PD05P-XDS-XXX-B and PD05P-XES-XXX-B Groundable Ac-
etal pumps: Use the pump ground lug provided. Connect 
to a 12 ga. (minimum) wire (kit is included) to a good earth 
ground source.
Sparks can ignite fl ammable material and vapors.
The pumping system and object being sprayed must be 
grounded when it is pumping, flushing, recirculating or 
spraying fl ammable materials such as paints, solvents, lac-
quers, etc. or used in a location where surrounding atmo-
sphere is conducive to spontaneous combustion. Ground 
the dispensing valve or device, containers, hoses and any 
object to which material is being pumped.
Secure pump, connections and all contact points to avoid 
vibration and generation of contact or static spark.
Consult local building codes and electrical codes for spe-
cifi c grounding requirements.
After grounding, periodically verify continuity of electrical 
path to ground. Test with an ohmmeter from each compo-
nent (e.g., hoses, pump, clamps, container, spray gun, etc.) 
to ground to insure continuity. Ohmmeter should show 0.1 
ohms or less.
Submerse the outlet hose end, dispensing valve or device 
in the material being dispensed if possible. (Avoid free 
streaming of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep inflammables away from heat, open flames and 
sparks.
Keep containers closed when not in use.

WARNING

 Pump exhaust may contain contaminants. Can 

cause severe injury. Pipe exhaust away from work area and 
personnel.
In the event of a diaphragm rupture, material can be forced 
out of the air exhaust muffl

  er.

Pipe the exhaust to a safe remote location when pumping 
hazardous or infl ammable materials.
Use a grounded 3/8” minimum i.d. hose between the pump 
and the muffl

  er.

WARNING

 HAZARDOUS PRESSURE. Can result in serious 

injury or property damage. Do not service or clean pump, 
hoses or dispensing valve while the system is pressurized.
Disconnect air supply line and relieve pressure from the 
system by opening dispensing valve or device and / or 
carefully and slowly loosening and removing outlet hose or 
piping from pump.

WARNING

 HAZARDOUS MATERIALS. Can cause serious in-

jury or property damage. Do not attempt to return a pump 
to the factory or service center that contains hazardous 
material. Safe handling practices must comply with local 
and national laws and safety code requirements.

OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

Obtain Material Safety Data Sheets on all materials from 
the supplier for proper handling instructions.

WARNING

 EXPLOSION HAZARD. Models containing alu-

minum parts cannot be used with 1,1,1-trichloroethane, 
methylene chloride or other halogenated hydrocarbon 
solvents which may react and explode.
Check pump motor section, fluid caps, manifolds and all 
wetted parts to assure compatibility before using with sol-
vents of this type.

WARNING

 MISAPPLICATION HAZARD. Do not use models 

containing aluminum wetted parts with food products 
for human consumption. Plated parts can contain trace 
amounts of lead.

CAUTION

 Verify the chemical compatibility of the pump 

wetted parts and the substance being pumped, fl ushed or 
recirculated. Chemical compatibility may change with tem-
perature and concentration of the chemical(s) within the 
substances being pumped, flushed or circulated. For spe-
cifi c fl uid compatibility, consult the chemical manufacturer.

CAUTION

 Maximum temperatures are based on mechani-

cal stress only. Certain chemicals will significantly reduce 
maximum safe operating temperature. Consult the chemi-
cal manufacturer for chemical compatibility and tempera-
ture limits. Refer to PUMP DATA on page 1 of this manual.

CAUTION

 Be certain all operators of this equipment have 

been trained for safe working practices, understand it’s 
limitations, and wear safety goggles / equipment when re-
quired.

CAUTION

 Do not use the pump for the structural support 

of the piping system. Be certain the system components are 
properly supported to prevent stress on the pump parts.
Suction and discharge connections should be fl exible con-
nections (such as hose), not rigid piped, and should be 
compatible with the substance being pumped.

CAUTION

 Prevent unnecessary damage to the pump. Do 

not allow pump to operate when out of material for long 
periods of time.
Disconnect air line from pump when system sits idle for 
long periods of time.

CAUTION

 Use only genuine ARO® replacement parts to as-

sure compatible pressure rating and longest service life.

NOTICE

 Install the pump in the vertical position. The 

pump may not prime properly if the balls do not check by 
gravity upon start-up.

NOTICE

 Re-torque all fasteners before operation. Creep 

of housing and gasket materials may cause fasteners to 
loosen. Re-torque all fasteners to insure against fl uid or air 
leakage.

NOTICE

 Replacement warning labels are available upon 

request: “Static Spark” pn 93616-1, Diaphragm Rupture” pn 
93122.

WARNING

  = Hazards or unsafe practices which 

could result in severe personal injury, 
death or substantial property damage.

CAUTION

  = Hazards or unsafe practices which 

could result in minor personal injury, 
product or property damage.

NOTICE

  = Important installation, operation or 

maintenance information.

EXCESSIVE AIR PRESSURE
STATIC SPARK

HAZARDOUS MATERIALS
HAZARDOUS PRESSURE

Содержание PD05P-XXX-XXX-B

Страница 1: ...ial Acetal 10 to 180 F 12 to 82 C Hytrel 20 to 150 F 29 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C...

Страница 2: ...h local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets...

Страница 3: ...isassembly and reassembly Keep good records of service activity and include the pump in preventive maintenance program Service kits are available to service two separate diaphragm pump functions 1 AIR...

Страница 4: ...5P XKS PD05P XLS PD05P XDS PD05P XES Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 5 16 18 2 93103 7 P 93103 7 P 93103 4 K 93103 4 K...

Страница 5: ...ply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply pipe sealant to threads Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using s...

Страница 6: ...enter body Lubricate and assemble 167 pilot piston assembly into 170 bushing Assemble 173 and 174 O rings and 121 washers to 103 covers then insert 118 actuator pins through assembly Assemble 144 U cu...

Страница 7: ...large plug then insert 136 large plug into 135 valve block being sure the 111 spool is rotated to accept 140 valve insert 1 2 3 4 Assemble 107 small plug into 135 valve block Assemble 140 valve inser...

Страница 8: ...lumbing Check O rings between intake manifold and fluid caps Check tightness of 6 diaphragm nut Motor blows air out main exhaust when stalled on either stroke Check U cups on 111 spool in major valve...

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