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INGERSOLL RAND COMPANY LTD

P.O. BOX 151   ONE ARO CENTER   BRYAN, OHIO 43506-0151

 (800) 276-4658   FAX (800) 266-7016 

© 200

9

 

CCN 15250376

fl uids.ingersollrand.com

OPERATOR’S MANUAL 

PD05P-XXX-XXX-B

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 

8-27-08

REVISED: 

         10

-

16

-0

9

(REV. 0

4

)

1/2" DIAPHRAGM PUMP

1:1 RATIO (NON-METALLIC)

 

 

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

 

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material op-

tions.

637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).

PUMP DATA

Models

 . . . . . . . . . . . . . . . . . . .    see Model Description Chart for “-XXX”

Pump Type

 . . . . . . . . . . . . . . .    Non-Metallic  Air  Operated  Double 

Diaphragm

Material

 . . . . . . . . . . . . . . . . . .    see Model Description Chart

Weight

 . .

 

PD05P-XDS-XXX-B . . . . . . . . . . . .  6.28 lbs (2.85 kgs)

   

  PD05P-XES-XXX-B . . . . . . . . . . . .  6.67 lbs (3.03 kgs)

   

  PD05P-XKS-XXX-B . . . . . . . . . . . .  6.78 lbs (3.08 kgs)

   

  PD05P-XLS-XXX-B . . . . . . . . . . . .  7.24 lbs (3.28 kgs)

   

  PD05P-XPS-XXX-B . . . . . . . . . . . .  5.21 lbs (2.36 kgs)

   

  PD05P-XRS-XXX-B . . . . . . . . . . . .  5.44 lbs (2.47 kgs)

Maximum Air Inlet Pressure

 . . . . . . . . . . .  100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure

 . . . . . .  10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure

 . . . . . . . . . . . . .  100 p.s.i.g. (6.9 bar)

Air Consumption 

@ 40 p.s.i. . . . . . . . . . . . . .  1 c.f.m. / gallon (approx.)

Maximum Flow Rate (fl ooded inlet)

 . . .  14.4 g.p.m. (54.5 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g.

 . . . .  0.039 gal. (0.15 lit.)

Maximum Particle Size

 . . . . . . . . . . . . . . . .  3/32” dia. (2.4 mm)

Maximum Temperature Limits (diaphragm / ball / seat material)

Acetal . . . . . . . . . . . . . . . . . . . . . . . . . .   10° to 180° F (-12° to 82° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . .   -20° to 150° F (-29° to 66° C)
Kynar® PVDF  . . . . . . . . . . . . . . . . . . .   10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . .   10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . .   35° to 1

75

° F (2° to 

79

° C)

Polyurethane . . . . . . . . . . . . . . . . . . .   10° to 150° F (-12° to 66° C)
Santoprene®  . . . . . . . . . . . . . . . . . . .   -40° to 225° F (-40° to 107° C)
Tefl on® PTFE  . . . . . . . . . . . . . . . . . . .   40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . .   -40° to 350° F (-40° to 177° C)

Groundable Models

 . . . . . . . . . . . . . . . . . . . .  PD05P-XDS-XXX-B

  

 PD05P-XES-XXX-B

Dimensional Data

 . . . . . . . . . . . . . . . . . . . . . .  see page 8

Noise Level

 @ 70 p.s.i., 60 c.p.m. . . . . . . . . .  75.0 db(A)

  The pump sound pressure levels published here have been updated to 

an Equivalent Continuous Sound Level (L

Aeq

) to meet the intent of ANSI 

S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, certain 
combinations may not be recommended, consult a representative or 
the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

P D 05 P - X X S - X X X - B

Center Section Material

P - Polypropylene

Fluid Connection

A  -  1/2 - 14 N.P.T.F. - 1
B  -  Rp 1/2 (1/2 - 14 BSP parallel)

Ball Material

A - Santoprene 

T - Tefl on PTFE

C - Hytrel 

U - Polyurethane

G - Nitrile 

V - Viton

S - Stainless steel

Example: Model #PD05P-ARS-SAA-B
Fluid Section Service Kit # 637427-AA

PD05P - XXX - X X X - B

Ball Diaphragm

637427 - X  X

Fluid Cap & Manifold Material

D  -  Groundable Acetal (single port)
E  -  Groundable Acetal (multiple port)
K  -  Kynar PVDF (single port)
L  -  Kynar PVDF (multiple port)
P  -  Polypropylene (single port)
R  -  Polypropylene (multiple port)

Diaphragm Material

A - Santoprene 

T - Tefl on PTFE / Santoprene

C - Hytrel 

U - Polyurethane

G - Nitrile 

V - Viton

Seat Material

D - Acetal 

P - Polypropylene

K - Kynar PVDF 

S - Stainless steel

Hardware Material

S - Stainless steel

Fluid Section Service Kit Selection

 

Figure 1

Содержание PD05P-XXX-XXX-B

Страница 1: ...ial Acetal 10 to 180 F 12 to 82 C Hytrel 20 to 150 F 29 to 66 C Kynar PVDF 10 to 200 F 12 to 93 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 35 to 175 F 2 to 79 C Polyurethane 10 to 150 F 12 to 66 C...

Страница 2: ...h local and national laws and safety code requirements OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE Obtain Material Safety Data Sheets...

Страница 3: ...isassembly and reassembly Keep good records of service activity and include the pump in preventive maintenance program Service kits are available to service two separate diaphragm pump functions 1 AIR...

Страница 4: ...5P XKS PD05P XLS PD05P XDS PD05P XES Item Description size Qty Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 5 16 18 2 93103 7 P 93103 7 P 93103 4 K 93103 4 K...

Страница 5: ...ply Lubriplate FML 2 grease to all O rings U cups and mating parts Apply pipe sealant to threads Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using s...

Страница 6: ...enter body Lubricate and assemble 167 pilot piston assembly into 170 bushing Assemble 173 and 174 O rings and 121 washers to 103 covers then insert 118 actuator pins through assembly Assemble 144 U cu...

Страница 7: ...large plug then insert 136 large plug into 135 valve block being sure the 111 spool is rotated to accept 140 valve insert 1 2 3 4 Assemble 107 small plug into 135 valve block Assemble 140 valve inser...

Страница 8: ...lumbing Check O rings between intake manifold and fluid caps Check tightness of 6 diaphragm nut Motor blows air out main exhaust when stalled on either stroke Check U cups on 111 spool in major valve...

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