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24. Install motor on winch at motor adapter (71) using
capscrews (197), lockwashers (196) and washers (198).
25. Ensure oil drain (225) and level plug (225) are installed.
Control Valve Assembly
NOTICE
• Lubricate all ‘O’ rings with DOW CORNING #111
lubricant. Failure to use lubricant or the use of other
lubricants can cause valve malfunction. Contact the factory if
recommended lubricant is not available.
• Use a correctly sized tap and die to clean threaded holes
and fastener threads prior to assembly. Ensure machined
surfaces are clean and free from damage which could prevent
a proper fit.
Shuttle Valve Assembly
Refer to Dwgs. MHP1407, MHP1408, MHP1409 and
MHP1228.
For winches equipped with dual automatic brakes or with an
automatic drum brake follow the next steps. For all other winch
configurations, complete steps 5 and 6 only.
1.
Press one pin (629) into far hole until pin is flush with
shuttle valve body (479).
2.
Insert pin (630) into fitting port and shake down to pin
(629).
3.
Press pin (629) into near hole until pin is flush with shuttle
valve body (479).
4.
Check that pin (630) moves freely between two pins (629)
in body (479) by shaking body. Pin (630) should be heard
hitting pins (629).
(Dwg. MHP1228)
5.
Refer to Dwg. MHP1409 to determine brake fitting
requirements on shuttle valve body (479). Before installing
brake fittings, coat fitting threads with a bead of pipe
sealant. Install fittings in valve body ports and tighten.
6.
Place capscrews (418) into shuttle valve body (479) and
locate gasket (419) on capscrews. Match capscrews to
mounting holes in control valve body (410) and attach
shuttle valve to control valve body. Tighten capscrews to
24-30 inch lbs (9-11 Nm).
Valve Body Assembly
Refer to Dwg. MHP1408 (Pendant Pilot Operated Valve) and
MHP1407 (Lever Operated Valve)
1.
Facing the flats of the valve shaft (401), slide sleeve (408)
onto shaft with the flat end of sleeve on the left and the
angled (45°) end of sleeve on the right. Center sleeve on
shaft.
2.
Align the center hole in sleeve with offset hole (18° below
centerline) in shaft and install setscrew (407) to attach
sleeve to shaft. Refer to Dwg. MHP1022.
(Dwg. MHP1022)
3.
Support shaft (401) and press pins (405) into shaft on both
sides of sleeve until equally exposed on both sides of shaft.
4.
Facing shaft (401) flats, conduct the following from the
right side.
5.
Slide restrictor poppet (402) onto shaft.
6.
Install spring (422).
7.
To assemble the poppet valves (423):
a.
Lubricate ‘O’ ring (427) and place it on poppet seat
(428). Place this assembly on poppet valve (423).
b.
Lubricate ‘O’ ring (426) and place it on poppet valve
(423).
c.
Put valve piston (431) on poppet valve and secure with
retainer ring (432).
d.
Place ‘O’ ring (430) in groove in valve piston and
lubricate.
8.
Slide poppet assembly onto shaft (401) and insert cotter pin
(414) in end of shaft to hold components. Do not bend
cotter pin ends at this time.
NOTICE
• Pendant Pilot Valves do not use cotter pin (414). For these
units, use a suitable cotter pin to temporarily contain
components on the shaft. The pin will be removed in a
following step.
9.
Lubricate ‘O’ ring (404), place on restrictor seat (403) and
insert assembly from the bottom of valve body and into
position. Refer to Dwg. MHP1023. Press restrictor seat into
groove in valve body until seated.
10. Install shaft (401) assembly in valve body (410) from side
with installed restrictor seat (403). Carefully install to
prevent sleeve (408) or pins (405) from damaging seat as
they pass through.
11. Align poppet seat with valve body and, using fingers, press
poppet seat into valve body.
Содержание ManRider force5 FA5AMR-LAK1
Страница 39: ...39 WINCH CROSS SECTION DRAWING ...
Страница 40: ...40 WINCH ASSEMBLY PARTS DRAWING ...
Страница 42: ...42 MOTOR ASSEMBLY PARTS DRAWING ...
Страница 44: ...44 DISC BRAKE ASSEMBLY PARTS DRAWING ...
Страница 48: ...48 LEVER OPERATED CONTROL VALVE ASSEMBLY PARTS DRAWING ...
Страница 50: ...50 PENDANT OPERATED PILOT CONTROL VALVE ASSEMBLY PARTS DRAWING ...
Страница 52: ...52 REMOTE PENDANT ASSEMBLY PARTS DRAWING ...
Страница 54: ...54 SHUTTLE VALVE ASSEMBLY PARTS DRAWING ...
Страница 56: ...56 EMERGENCY STOP AND OVERLOAD ASSEMBLY PARTS DRAWING ...
Страница 64: ...64 SERVICE NOTES ...
Страница 65: ...65 SERVICE NOTES ...