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Table 8:  Winch Bolt Hole Mounting Dimensions - Refer to Dwg. MHP0133 on page 11; A. Drum.

Models

Dimension

Drum Length (inches)

8

12

16

20

24

30

36

40

42

50

FA2.5i-MR

and FA2.5i-

MR-CE

(Note 1)

“A”

inch

20

Note 3

Note 3

mm

508

“B” *

inch

7

9

7.5

9

10

12

mm

178

229

190

229

254

305

“B” **

inch

6

8

7

8

9

11

mm

152

203

178

203

229

279

“C”

inch

0.6875

mm

17.5

Bolt Hole Qty each

Siderail

3

4

4

FA5i-MR

and FA5i-

MR-CE

“A”

inch

N/A

31.25

mm

794

FA5Ti-MR/

FA5Ti-MR-

CE

“A”

inch

34.25

mm

870

FA5i-MR,

FA5i-MR-

CE,

FA5Ti-MR

and

FA5Ti-MR-

CE

(Note 2)

“B” *

inch

7.5

9

10

10.5

10

11

mm

190

229

254

267

254

279

“B” **

inch

6

6.25

8.5

9

12

14

mm

152

159

216

229

305

356

“C”

inch

0.8125

mm

20

Bolt Hole Qty each

Siderail

4

(4) 5

*

Drum with Manual or Automatic Drum Brake

**

Drum without Manual or Automatic Drum Brake

N/A

Not Available

Note 1:

30 and 36 inch Drum with Band Brake will require 5 bolts, without Band Brake 4 bolts.

Note 2:

20 inch Drum with Band Brake will require 5 bolts, without Band Brake 4 bolts.

36 inch Drum with Band Brake will require 6 bolts, without Band Brake 5 bolts.

Note 3:

Contact Factory

OPERATION

It is recommended that the user and owner check all appropriate and applicable

regulations before placing this product into use. Refer to Product Safety Information

Manual before operating product.

The four most important aspects of product operation are:

1. Follow all safety instructions when operating the product.

2. Allow only people trained in safety and operation of this winch to operate this

equipment.

3. Subject each product to a regular inspection and maintenance procedure.

4. Be aware of product capacity and weight of load at all times.

WARNING

Do not lift loads over people.

CAUTION

Verify limit switch operation to ensure man riding device does not contact

sheave.

NOTICE

Refer to Product Parts Information Manual for drawings unless specified

elsewhere.

n

Winch Controls

The spring loaded, motor mounted, live air manual throttle control valve is supplied

as a standard feature on this winch. Optional remote throttle controls are available.

Reference model code on the winch data (name) plate and compare it to

“SPECIFICATIONS” on page 3, to determine your configuration. The throttle controls

provide operator control of motor speed and direction of drum rotation.

n

Winch Mounted Air Throttle

Refer to Dwg. MHP1809 on page 11, A. Haul-In; B. Exhaust Port; C. Lift Slider Handle

UP to Unlock; D. Payout; E. Air Inlet Port; F. Brake Release Port.

The winch control throttle valve is spring loaded, full flow air and mounts to the

motor rotary housing.

To operate control valve, place palm of hand on control knob and wrap fingers

around flange of sliding handle. Squeeze fingers, lifting sliding handle up to unlock

control handle. Shift control handle in desired direction to payout or haul-in wire

rope. As viewed from air motor end, move control throttle handle to the right

(clockwise) to payout wire rope and to the left (counterclockwise) to haul-in wire

rope. Avoid sudden movements of handle to ensure smooth operation of winch.

When released, handle will return to neutral or center position, sliding handle will

drop down to engage and lock control handle in place.

n

Remote Full Flow Air Throttle

Refer to Dwg. MHP2043 on page 12, A. To Brake; B. Threaded Ports.

Provides for remote mounting of winch control at a fixed location at up to 20 feet (6

metres) away from winch motor. Air hoses connect throttle to winch motor to

provide winch operation.

Move control throttle handle to the right (clockwise) to payout wire rope and to the

left (counterclockwise) to haul-in wire rope. Avoid sudden movements of control

valve to ensure smooth operation of winch.

n

Remote Pilot Pendant Throttle

Refer to Dwg. MHP2398 on page 12, A. Red - Air Supply; B. Green; C. Yellow; D.

Payout load; E. Haul-In Load.

Provides for remote winch control at distances of up to 66* feet (20 metres) away

from winch. The pilot pendant control throttle is a two function movable control

station for winch operation. Pilot pressure from pendant control activates winch

control valve. The winch control valve, located on winch motor, controls motor

speed and direction of drum rotation. Direction of drum rotation is determined by

the pendant lever/button depressed.

n

Remote Pilot Lever Throttle

Provides for remote winch control at distances of up to 66* feet (20 metres) away

from winch. The lever pilot control throttle is a fixed mounted lever control station

for winch operation. Pilot pressure from lever pilot control throttle activates winch

control valve. The winch control valve, located on winch motor, controls motor

speed and direction of drum rotation. Direction of drum rotation is determined by

the direction in which lever is shifted.

* For distances greater than 50 feet (15 metres) contact Ingersoll Rand Technical

Sales for control suitability.

n

Underwound Operation (optional feature)

Underwound operation allows wire rope haul-in or payout off the bottom of drum.

This is a special operation and requires a winch specifically designed for this usage.

Form MHD56435 Edition 6

7

Содержание FA2.5-MR-CE

Страница 1: ...Product Information Force 5i Winches Models FA2 5i MR FA2 5i MR CE FA5i MR and FA5i MR CE Dwg MHP2669 Save These Instructions R Form MHD56435 Edition 6 January 2014 45899770 2014 Ingersoll Rand...

Страница 2: ...ary reduction gear assembly Output from the planetary reduction gear assembly is connected to the wire rope drum through the output shaft The disc brake assembly consisting of friction plates splined...

Страница 3: ...ing ABS N5 Det Norske Veritas DNV P Marine 812 Grade Corrosion Preventative Finish Q Adjustable Accu Spool P1 Marine812 XGradeCorrosionPreventativeFinish W1 ABS witness test S Limit Switch upper and l...

Страница 4: ...R CE Standard Length Special contact factory Refer to sales literature for winch drum wire rope storage capacities NOTICE All E winch models are manufactured to previous European Machinery directives...

Страница 5: ...d applications order the U option or contact factory prior to operation n Wire Rope Selection Consult a reputable wire rope manufacturer or distributor for assistance in selecting the appropriate type...

Страница 6: ...oducts data name plate to see if this applies n Moisture in Air Lines Moisture that reaches the air motor through air supply lines is a primary factor in determining the length of time between service...

Страница 7: ...Port The winch control throttle valve is spring loaded full flow air and mounts to the motor rotary housing To operate control valve place palm of hand on control knob and wrap fingers around flange o...

Страница 8: ...haul in position 1 If overload valve activates reset overload valve Winch is ready for normal operation 2 If winch lifts load lower load Turn adjustment screw counterclockwise in 1 4 turn increments...

Страница 9: ...e Test shut off valve to ensure proper operation and free movement 5 Guards Verify wire rope does not contact guard during winch operation and that guards are secure and undamaged 6 Winch Visually ins...

Страница 10: ...elow freezing wait long enough at the end of shift for water to separate from oil but not long enough for it to freeze Drain water then refill to level plug located on side of motor housing If desired...

Страница 11: ...g MHP2686 Air Out Regulator Lubricator Air In Filter A B C D E Dwg MHP0191 Lift Slider Handle UP to Unlock Exhaust Port 1 1 2 NPT Air Inlet Port 1 1 4 NPT Brake Release Port 1 4 NPT Payout Haul In A C...

Страница 12: ...t Cap Drain Plug Level Plug A Fill Cap Dwg MHP2126 A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Position Inboard Upright Dwg MHP0140 Dwg MHP1348 To Brake Threaded Ports A B Dwg...

Страница 13: ...ency Stop Button ON Button Function Levers Pendant Handle A B C D Dwg MHP1892 A B C D Dwg 45899051 Dwg MHP2688 A C B D Emergency Lowering Inlet Rotate handle to use in normal condition FRL Main Air Su...

Страница 14: ...t direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erk...

Страница 15: ...direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erkl...

Страница 16: ...R www ingersollrandproducts com...

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