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Only allow 

Ingersoll Rand

 trained technicians to perform maintenance on this product. For additional information contact 

Ingersoll Rand

 factory or nearest

Distributor.

For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.

Manuals can be downloaded from http://www.ingersollrandproducts.com.

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all

warranties.

Original instructions are in English. Other languages are a translation of the original instructions.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

Table 1:  Product Information Manuals

Publication

Part/Document Number Publication

Part/Document

Number

Product Safety Information Manual (Man Rider)

MHD56251

Product Maintenance Information Manual

MHD56288

Product Parts Information Manual

MHD56287

 

 

PRODUCT DESCRIPTION

Infinity Man Rider series winches are air powered, planetary geared units designed

for and intended for dual use as utility and man rider winches, with a Mechanism

Classification of M5. They may be used to pull or lift loads at various wire rope take-

off angles. As a standard man rider winches are equipped with a drum guard, internal

automatic disc brake and either a manual or automatic band brake.

The output from an externally mounted piston air motor is transmitted through a

coupling and shaft to the planetary reduction gear assembly. Output from the

planetary reduction gear assembly is connected to the wire rope drum through the

output shaft.

The disc brake assembly consisting of friction plates splined to a hub which in turn

is connected to the drive shaft from the air motor. Brake friction plates are clamped

to the drum shaft through a spring applied piston. The brake remains applied until

the winch control valve is operated and winch pay out or haul-in occurs. Air is

introduced into a chamber, which is formed between brake piston and brake

housing, causing the brake piston to react, compressing brake springs and releasing

friction plates allowing motor shaft to rotate. A power failure or sudden loss of air

will immediately cause the spring applied brake to engage. The band brake operates

by applying a friction force between brake band and winch drum. The manual brake

requires an operator to engage and disengage brake using a handle located on top

of brake band. The automatic band brake operation is similar to disc brake operation;

they are both fully disengaged in the haul-in and payout direction.

The design life of the winch is based on the application. Refer to ‘Maintenance

Intervals’ chart in Product Maintenance Information Manual. At the completion of

the specified maintenance intervals, the winch should be subjected to a complete

inspection by an Ingersoll Rand trained technician for determination of remaining

service life.

MR-CE winches in addition to the above have drum guard, upper and lower limit

switches, overload protection and emergency stop as standard features, and are

compliant with CE directives.

2

Form MHD56435 Edition 6

Содержание FA2.5-MR-CE

Страница 1: ...Product Information Force 5i Winches Models FA2 5i MR FA2 5i MR CE FA5i MR and FA5i MR CE Dwg MHP2669 Save These Instructions R Form MHD56435 Edition 6 January 2014 45899770 2014 Ingersoll Rand...

Страница 2: ...ary reduction gear assembly Output from the planetary reduction gear assembly is connected to the wire rope drum through the output shaft The disc brake assembly consisting of friction plates splined...

Страница 3: ...ing ABS N5 Det Norske Veritas DNV P Marine 812 Grade Corrosion Preventative Finish Q Adjustable Accu Spool P1 Marine812 XGradeCorrosionPreventativeFinish W1 ABS witness test S Limit Switch upper and l...

Страница 4: ...R CE Standard Length Special contact factory Refer to sales literature for winch drum wire rope storage capacities NOTICE All E winch models are manufactured to previous European Machinery directives...

Страница 5: ...d applications order the U option or contact factory prior to operation n Wire Rope Selection Consult a reputable wire rope manufacturer or distributor for assistance in selecting the appropriate type...

Страница 6: ...oducts data name plate to see if this applies n Moisture in Air Lines Moisture that reaches the air motor through air supply lines is a primary factor in determining the length of time between service...

Страница 7: ...Port The winch control throttle valve is spring loaded full flow air and mounts to the motor rotary housing To operate control valve place palm of hand on control knob and wrap fingers around flange o...

Страница 8: ...haul in position 1 If overload valve activates reset overload valve Winch is ready for normal operation 2 If winch lifts load lower load Turn adjustment screw counterclockwise in 1 4 turn increments...

Страница 9: ...e Test shut off valve to ensure proper operation and free movement 5 Guards Verify wire rope does not contact guard during winch operation and that guards are secure and undamaged 6 Winch Visually ins...

Страница 10: ...elow freezing wait long enough at the end of shift for water to separate from oil but not long enough for it to freeze Drain water then refill to level plug located on side of motor housing If desired...

Страница 11: ...g MHP2686 Air Out Regulator Lubricator Air In Filter A B C D E Dwg MHP0191 Lift Slider Handle UP to Unlock Exhaust Port 1 1 2 NPT Air Inlet Port 1 1 4 NPT Brake Release Port 1 4 NPT Payout Haul In A C...

Страница 12: ...t Cap Drain Plug Level Plug A Fill Cap Dwg MHP2126 A B C E D Fill Plug Position Drum Reduction Gear Assembly Level Plug Position Inboard Upright Dwg MHP0140 Dwg MHP1348 To Brake Threaded Ports A B Dwg...

Страница 13: ...ency Stop Button ON Button Function Levers Pendant Handle A B C D Dwg MHP1892 A B C D Dwg 45899051 Dwg MHP2688 A C B D Emergency Lowering Inlet Rotate handle to use in normal condition FRL Main Air Su...

Страница 14: ...t direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erk...

Страница 15: ...direkt vas u nosac jumiem LV Kuriems taikoma i deklaracija atitinka ios direktyvos nuostatas NL waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven NO som denne erkl...

Страница 16: ...R www ingersollrandproducts com...

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