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Troubleshooting

EN

6 Troubleshooting

In the unlikely event that a problem occurs on the equipment, this troubleshooting guide can be used to identify the probable cause and remedy. 

6.1 Dewpoint Failure

A dewpoint failure will result in there being water in the downstream piping and equipment.

Troubleshooting should only be attempted by competent personnel. All major repair, and calibration work should be 
undertaken by a Ingersoll Rand trained, qualified and approved engineer.

Possible Cause

Action Required

The inlet parameters have changed.

If the inlet flow-rate or the inlet temperature have increased ensure 
that the filters and dryer are re-sized accordingly.

If the inlet pressure has changed ensure that the filters and dryer 
are re-sized accordingly.

The condensate is not being drained.

Verify that all condensate drains are functioning correctly.

Check that the drain hoses are free from kinks and obstructions.

Ensure that the isolation valves on the drains are fully open.

The compressor is not functioning correctly.

Check the documentation supplied by the compressor manufacturer 
for troubleshooting guidance.

The compressor capacity has changed.

Ensure that the filters and dryer are sized accordingly.

The after cooler is not functioning correctly.

Test that condensate drain is operating correctly.

Check that the cooling water system is functioning correctly and that 
the water temperature is within specification (water cooled systems 
only).

Ensure that the after cooler and dust filter (if fitted) are clean (air 
cooled systems only).

Ensure that the fan is functioning correctly (air cooled systems 
only).

There is no wet air receiver fitted within the system.

Install a wet air receiver and drain within the system (if possible).

Ensure there is adequate drainage on the piping prior to the dryer 
pre-filtration. A water separator should also be installed before the 
dryer pre-filtration to ensure removal of bulk liquid.

Filtration has not been correctly maintained.

If the element and float drain have been installed longer than 12 
months ensure that they are both changed.

Verify that the float drain is operating correctly.

The dryer has been by-passed.

If a bypass line has been installed on the system ensure that it is 
closed. Use bypass filtration.

The regeneration column pressure within the dryer is greater than 
350mbar.

Contact a Ingersoll Rand approved service agent.

There is a fault with the dryer timer.

Contact a Ingersoll Rand approved service agent.

There is a fault with the dryer valves.

Contact a Ingersoll Rand approved service agent.

The desiccant is approaching the end of its useful life.

Contact a Ingersoll Rand approved service agent.

Содержание D110IM

Страница 1: ...EN USER GUIDE Original Language NL DE FR FI SV NO DA EL ES PT IT PL SK CS ET HU LV LT RU SL TR MT Desiccant Air Dryer D41IM D299IM...

Страница 2: ...an extended warranty tailored service contracts or training on this equipment or any other equipment within the Ingersoll Rand range please contact your local Ingersoll Rand office Details of your nea...

Страница 3: ...rough the regenerating column Energy Management System EMS optional If EMS is fitted this will adjust the dryer s cycle in line with the moisture loading placed upon it by constantly monitoring the pr...

Страница 4: ...CRN OH0373 9C D41IM D150IM OH0372 9C D180IM D299IM CSA 173682 LR56310 Before continuing with the installation and commissioning of this equipment Ensure that it is correctly sized for the inlet pressu...

Страница 5: ...f the dryer are as follows Remove the equipment from its packaging as shown in A2 in Annex A of this user guide and check that it has not been damaged in transit if so please contact your shipping com...

Страница 6: ...his sampling point should be linked to the 4mm push in connector of the EMS system using P T F E tubing It is important to ensure that all piping materials are suitable for the application clean and d...

Страница 7: ...ctrical power supply inlet on the equipment and connect to the electrical supply If a cordset other than the one provided with the equipment is used to connect the equipment to the electrical supply e...

Страница 8: ...ention is required for normal operation Energy Management System EMS optional If the dryer is producing air at a better dewpoint than specified the EMS system will hold the dryer at a point just befor...

Страница 9: ...al Component Operation Daily 3 month 6 month 12 month 24 month 30 month Dryer Check POWER ON indicator is illuminated Dryer Check STATUS FAULT indicators located on the controller Dryer Check for air...

Страница 10: ...erhaul D41IM D110IM 38455713 1 Kit Valve Overhaul D150IM D299IM 38455747 1 E AA 11 2 Litre Bag 38455754 See table below MS 13X 11 2 Litre Bag 38455762 See table below Kit Column Seals D41IM D110IM 384...

Страница 11: ...Servicing EN 5 4 Service Record Date of Commissioning Service Hours Date Serviced By Print Sign Comments Observations 4 000 8 000 16 000 20 000 24 000 28 000 32 000 36 000 40 000...

Страница 12: ...r is not functioning correctly Test that condensate drain is operating correctly Check that the cooling water system is functioning correctly and that the water temperature is within specification wat...

Страница 13: ...ccordingly Contact Ingersoll Rand for details on particle counting and air quality air measurement The compressor is not functioning correctly Check the documentation supplied by the compressor manufa...

Страница 14: ...86 39 86 D71IM 1168 46 0 302 11 9 284 11 2 1125 44 29 352 13 86 44 97 D90IM 1333 52 5 302 11 9 284 11 2 1290 50 79 352 13 86 49 108 D110IM 1499 59 0 302 11 9 284 11 2 1456 57 32 352 13 86 54 119 D150...

Страница 15: ...Troubleshooting EN A2 A3 D41IM D110IM D150IM D299IM...

Страница 16: ...Troubleshooting EN A4 A5...

Страница 17: ...gem den Bestimmungen der oben genannten Richtlinien Unterschrift Datum 11 10 07 Nummer der Erkl rung 00156 111007 D claration de conformit FR Ingersoll Rand Company Ltd Swan Lanne Hindley Green WIGAN...

Страница 18: ...73 23 EEC 89 336 EEC 93 68 EEC 92 31 EEC Normas utilizadas EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 6100 6 1 2001 EN 61000 6 2 2001 EN 61000 6 3 2001 EN 61000 6 4 2001 EN 61000 3 2 2000 EN 61000 3 3...

Страница 19: ...noven v e uveden ch sm rnic Podpis Datum 11 10 07 6 slo prohl en 00156 111007 Vastavusdeklaratsioon ET Ingersoll Rand Company Ltd Swan Lanne Hindley Green WIGAN WN2 4EZ UK Desiccant Air Dryer D41IM D5...

Страница 20: ...9900792 5 Poobla 3eni zastopnik H Seddon Direktor za kakovost Ingersoll Rand Company Ltd Izjava Kot poobla eni zastopnik izjavljam da so zgornji podatki glede dobave proizvodnje tega izdelka skladni...

Страница 21: ...or other items or conditions of products shall be in accordance with Ingersoll Rand Standard Terms and Conditions of Sale for such products which are available upon request Product Improvement is a co...

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