Ingersoll-Rand BP10P3, Руководство по эксплуатации и обслуживанию

Страница: 10 / 15

10
MAINTENANCE SECTION
3. Using a Phillips head screwdriver, remove the four
Mechanism Cover Mounting Screws (69).
4. Lift the Mechanism Cover (66) and the assembled
mechanism off the Motor Housing (1).
5. Pull the mechanism, the Grease Shield (28) and the
Bushing Spacer (68) out of the Mechanism Cover.
6. With the oil plug opening downward over a container,
rotate the drive shaft to purge the oil from the mecha-
nism. As an alternate method, using the syringe from
the Fluid Replacement Kit (Part No. EQ106S–K400),
purge the fluid from the first cavity. Then rotate the
Drive shaft to expose the second cavity and purge the
fluid using the syringe.
7. Grasp the flats of the Impulse Housing Assembly
(29) in vise jaws with the output end of the Drive
Shaft downward.
8. Insert the pins of the spanner plug from the
No. 55P–199 Tool Kit into the holes in the Housing
Cap (35). Using a wrench on the plug, unscrew and
remove the Housing Cap from the Housing
Assembly. (Refer to Dwg. TPD1267)
SPANNER PLUG
COUNTERCLOCKWISE TO LOOSEN
(Dwg. TPD1267)
9. Stand the disassembly arbor from the Tool Kit, large
end downward, on a workbench or table of an arbor
press. Insert the output end of the Drive Shaft into
the central opening and either tap the Housing
downward off the components or use the pressing
sleeve in the Kit to press the Housing downward off
the components. (Refer to Dwg. TPD1268)
PRESSING
SLEEVE
HOUSING
TAP EDGE LIGHTLY
WITH BRASS HAMMER
OR USE PRESSING
SLEEVE FROM TOOL
KIT
DISASSEMBLY ARBOR
FROM TOOL KIT
(Dwg. TPD1268)
10. Disassemble the components of the mechanism in the
sequence shown in Drawing TPA1562 on Page 7.
Disassembly of the Gearing and Motor Housing
1. Remove the assembled Planetary Gear Frame (23)
from the shaft of the Motor Assembly (12) and out of
engagement with the Ring Gear (21).
2. Remove the Rear Planet Gear Shaft Retainer (26)
from the hub at the motor end of the Gear Frame and
from the opposite end, push the two Planet Gear
Shafts (25) out of the Gear Frame. Remove the two
Planet Gears (24).
3. Using a Phillips head screwdriver, unscrew and
remove the three Motor Housing Screws (3) and pull
the front section of the Motor Housing (1) away
from the rear section.
4. Grasp the shaft of the Motor Assembly and pull the
assembled motor out of the Housing.
5. Remove the Front Rotor Bearing Cage (16) and the
Bearing Cage O–ring (17) from the Motor Assembly.
6. If the Ring Gear (21) must be replaced, pull it from
the Front Rotor Bearing Cage.
7. If the Front Rotor Bearing (18) must be replaced,
press the Bearing from the Front Rotor Bearing Cage.
8. To remove the Rear Motor Cushion (13), insert a
hooked tool through the central opening and catching
the underside of the Cushion, pull it from the
Housing.
ASSEMBLY
General Instructions
1. When grasping a tool or part in a vise, always use
leather–covered or copper–covered vise jaws to
protect the surface of the part and help prevent
distortion. This is particularly true of threaded
members and housings.
2. Always press on the inner ring of a ball–type bearing
when installing the bearing on a shaft.
3. Always press on the outer ring of a ball–type bearing
when pressing the bearing into a recess.
4. Except for bearings and mechanism parts, always
clean and wipe every part with a thin film of oil
before installation.
5. Wipe a thin film of mechanism fluid on all internal
mechanism components before installing them in the
mechanism.
6. Apply a film of o–ring lubricant to every o–ring
before installation.