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OPERATOR’S MANUAL 

PD03P-XXX-XXX

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED:

12-17-05

REVISED: 5-13-10
(REV. 05)

3/8” DIAPHRAGM PUMP

1:1 RATIO, NON-METALLIC

 

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

 

 OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

Refer to Model Description Chart to match the pump material options.

637428 for air section repair (see page 6).
637429-XX for fl uid section repair (see page 4).

PUMP DATA

Models  . . . . . .

 see Model Description Chart for “-XXX”.

Pump Type . . .  

Air Operated Double Diaphragm.

Material  . . . . . 

see Model Description Chart.

Weight. . . . . . . . 

PD03P-XDS-XXX. . . . . . . 

 

4.16 lbs (1.89 kgs)

PD03P-XES-XXX. . . . . . . . 4.26 lbs (1.93 kgs)

                               PD03P-XKS-XXX . . . . . .  . 4.50 lbs (2.04 kgs)

PD03P-XLS-XXX . . . . . . .  4.62 lbs (2.10 kgs)
PD03P-XPS-XXX . . . . . .  . 3.44 lbs (1.56 kgs)
PD03P-XRS-XXX . . . . . . .  3.50 lbs (1.59 kgs)

Maximum Air Inlet Pressure . . . . . . . .   

100 p.s.i.g. (6.9 bar)

Maximum Material Inlet Pressure . . .   

10 p.s.i.g. (0.69 bar)

Maximum Outlet Pressure . . . . . . . . . .   

100 p.s.i.g. (6.9 bar)

Air Consumption @ 

40 p.s.i.g

.  . . . . . . .   

1 c.f.m /gallon (approx.)

Maximum Flow Rate 

(fl ooded inlet) 

                                

ball check. . . . . . . 

 

. . . . 10.6 g.p.m. (40.1 l.p.m.)

                              duckbill . . . . . . . . . . . .  . 8.7 g.p.m. (32.9 l.p.m.)

Displacement / Cycle @ 100 p.s.i.g
                               

ball check

. . . . . . . 

 . . .    0.022 gallons (0.083 lit.)

                              duckbill . . . . . . . . . . . . .  0.018 gallons (0.068 lit.)

Maximum Particle Size
                                

ball check

. . . . . . .  

. . .   1/16” dia. (1.6 mm)

                              duckbill

. . . . . . .  

. . . . . .   fi bers)

Maximum Temperature Limits (diaphragm / ball / seal material)

  Acetal . .  . . . . . . . . . . . . . . . . . . . .  -10

0

 to 180

0

 F (-12

0

 to 82

0

 C)

  E.P.R / EPDM . . . . . . . . . . . . . . . . -60

0

 to 280

0

 F (-51

0

 to 138

0

 C)

 Hytrel  . . . . . . . . . . . . . . . . . . . . .   -20

0

 to 150

0

 F (-29

º

 to 66

0

 C)

  Kynar     P.V.D.F . . . . . . . . . . . . . .    10

0

 to 200

0

 F (-12

º

 to 93

0

 C)

  Neoprene. . . . . . . . . . . . . . . . . . .   0

0

 to 200

0

 F (-18

º

 to 93

0

 C)

  Nitrile  . . . . . . . . . . . . . . . . . . . . . .    10

0

 to 180

0

 F (-12

º

 to 82

0

 C)

  Polypropylene . . . . . . . . . . . . . .    35

0

 to 175

0

 F (2

0

 to 79

0

 C)

  Santoprene  . . . . . . . . . . . . . . .   -40

0

 to 225

0

 F (-40

0

 to 107

0

 C)

  PTFE  . . . . . . . . . . . . . . . . . . . . . .   40

0

 to 225

0

 F (4

0

 to 107

0

 C)

  Viton  . . . . . . . . . . . . . . . . . . . . .   -40

0

 to 350

0

 F (-40

0

 to 177

0

 C)

Groundable Models  . . . . . . . . .   

PD03P-XDS-XXX

  

  

PD03P-XES-XXX

 

Dimensional Data . . . . . . . . . . . . . . . .  

see page 8

Noise Level 

@ 70 p.s.i., 60 c.p.m. . . . . .

  

72.7 db(A) 

    

The pump sound pressure levels published here have been updated to an Equivalent

Continuous Sound Level (L

Aeq

) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-

ROP S5.1 using four microphone locations.

NOTICE: All possible options are shown in the chart, however, cer-
tain combinations may not be recommended, consult a represen-
tative or the factory if you have questions concerning availability.

MODEL DESCRIPTION CHART

PD03  P -X  X S -X X X

 K   -  EPR (*)
 L   -  Viton (*)

Seat Material

D - Acetal

S - Stainless Steel

K - Kynar PVDF

0 - (Duckbill)

P - Polypropylene

Ball Material

 (*) Duckbill models

N - Neoprene (*)

Hardware Material

S - Stainless Steel

Fluid Caps / Manifold Material

D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)

Fluid Connection

A - 3/8 - 18 N.P.T.F. - 1

A - Santoprene

C - Hytrel

PD03P - ARS - S  X  X

637429 -  X   X

Diaphragm

Ball

FLUID SECTION SERVICE KIT SELECTION

Example: Model # PD03P-ARS-SAA
Fluid Section Service Kit # 637429-AA

Diaphragm Material

A - Santoprene

T - PTFE / Santoprene

C - Hytrel

V - Viton

J - Nitrile (*)

V - Viton

T - PTFE

S - Stainless Steel

B - Rp 3/8 (3/8 - 19 BSP)

Center Section Material

P - Polypropylene

Figure 1

INGERSOLL RAND COMPANY LTD

209 NORTH MAIN STREET – BRYAN, OHIO 43506

 (800) 276-4658   FAX (800) 266-7016 

© 2010

CCN 15255995

www.ingersollrandproducts.com

Содержание ARO PD03P Series

Страница 1: ...100 to 2000 F 12 to 930 C Neoprene 00 to 2000 F 18 to 930 C Nitrile 100 to 1800 F 12 to 820 C Polypropylene 350 to 1750 F 20 to 790 C Santoprene 400 to 2250 F 400 to 1070 C PTFE 400 to 2250 F 40 to 1...

Страница 2: ...o not attempt to return a pump to the factory or service center that contains hazardous material Safe handling practices must comply with local and national laws and safety code requirements y y y y y...

Страница 3: ...Corporation Santoprene is a registered trademark of Monsanto Company licensed to Advanced Elastomer Systems L P Lubriplate is a registered trademark of Lubriplate Division Fiske Brothers Refining Com...

Страница 4: ...Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl Part No Mtl 6 Diaphragm Nut 1 4 20 2 93810 7 P 93810 7 P 93810 3 K 93810 3 K 93810 2 D 93810 2 D 15 Fluid Cap 2 96460 1 P 96460 1 P 96460 3...

Страница 5: ...s Apply Loctite 242 to threads Apply Lubriplate 94276 to all O rings U cups and mating parts Apply anti seize compound to threads and bolt and nut flange heads which contact pump case when using stain...

Страница 6: ...cket or wrench 5 16 Allen wrench T 10 Torx screwdriver torque wrench measuring inch pounds O ring pick y y y FLUID SECTION DISASSEMBLY Remove 61 top manifold Remove 19 O rings 21 seats and 22 balls Re...

Страница 7: ...111 spool LIPS MUST FACE EACH OTHER Assemble 137 O rings to 136 large plug Assemble 137 and 166 O rings to 107 small plug Insert 111 spool into 136 large plug then insert 136 large plug into 135 valv...

Страница 8: ...pe should be sized at least as large as the inlet thread diameter of the pump for proper flow if high viscosity fluids are being pumped Suction hose must be non collapsible type capable of pulling a h...

Страница 9: ...PD03P XXX XXX en Page 9 of 12 ACCESSORIES Figure 6 67388 WALL MOUNT BRACKET ASSEMBLY 96507 Wall Mount Bracket Y13 3 T Washer 3 3 16 Y14 10 S Lock Washer 3 10 Y154 52 S Cap Screw 3 10 24 x 1 2...

Страница 10: ...Page 10 of 12 PD03P XXX XXX en...

Страница 11: ...PD03P XXX XXX en Page 11 of 12...

Страница 12: ...Page 12 of 12 PD03P XXX XXX en PN 97999 1180...

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