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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.

 Ingersoll–Rand Company 2000

Printed in U.S.A.

03534948

Form P6803
Edition 6
August, 2000

OPERATION AND MAINTENANCE MANUAL FOR

SERIES 61H HORIZONTAL AIR GRINDERS

Series 61H Horizontal Air Grinders are designed for heavy duty grinding in confined
areas such as small castings or inside larger castings.

Ingersoll–Rand is not responsible for customer modification of tools for applications on
which Ingersoll–Rand was not consulted.

IMPORTANT SAFETY INFORMATION ENCLOSED.

READ THIS MANUAL BEFORE OPERATING TOOL.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION

IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.

FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).

For safety, top performance, and maximum
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 1/2” (13 mm) inside diameter air supply hose.

Always turn off the air supply and disconnect the
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.

Do not use damaged, frayed or deteriorated air
hoses and fittings.

Be sure all hoses and fittings are the correct size
and are tightly secured. See Dwg. TPD905–1 for a
typical piping arrangement.

Always use clean, dry air at 90 psig (6.2 bar/
620 kPa) maximum air pressure.  Dust, corrosive
fumes and/or excessive moisture can ruin the motor
of an air tool.

Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.

Do not remove any labels. Replace any damaged
label.

USING THE TOOL

Always wear eye protection when operating or
performing maintenance on this tool.

Always wear hearing protection when operating
this tool.

Keep hands, loose clothing and long hair away from
rotating end of tool.

Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.

Keep body stance balanced and firm.  Do not
overreach when operating this tool.  High reaction
torques can occur at or below the recommended air
pressure.

Tool accessories may continue to rotate briefly after
throttle is released.

Air powered tools can vibrate in use.  Vibration,
repetitive motions or uncomfortable positions may
be harmful to your hands and arms.  Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.

Use accessories recommended by Ingersoll–Rand.

This tool is not designed for working in explosive
atmospheres.

This tool is not insulated against electric shock.

The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.

Repairs should be made only by authorized trained personnel.  Consult your nearest Ingersoll–Rand Authorized
Servicenter.

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Содержание 61H120

Страница 1: ...are tightly secured See Dwg TPD905 1 for a typical piping arrangement Always use clean dry air at 90 psig 6 2 bar 620 kPa maximum air pressure Dust corrosive fumes and or excessive moisture can ruin...

Страница 2: ...he blotter is lower than the actual free speed of the Grinder Inspect all grinding wheels for chips or cracks prior to mounting Do not use a wheel that is chipped or cracked or otherwise damaged Do no...

Страница 3: ...detach the air hose and inject about 2 5 cc of Ingersoll Rand No 50 Oil into the air inlet Remove the Oil Chamber Plug from the Throttle Handle and fill the chamber After each eight hours of operation...

Страница 4: ...l air sec et propre une pression maximum de 6 2 bar 620 kPa La poussi re les fum es corrosives et ou une humidit excessive peuvent endommager le moteur d un outil pneumatique Ne jamais lubrifier les o...

Страница 5: ...jamais utiliser de meule dont la vitesse de fonctionnement imprim e sur l tiquette est inf rieure la vitesse vide de la meuleuse Inspecter toutes les meules avant de les monter pour v rifier qu elles...

Страница 6: ...huile Ingersoll Rand No 50 dans le raccord d admission de l outil D poser le bouchon de la chambre d huile de la poign e de commande et remplir la chambre d huile Toutes les huit heures de fonctionnem...

Страница 7: ...de tuber as S Use siempre aire limpio y seco a una presi n m xima de 90 psig 6 2 bar 620 kPa El polvo los gases corrosivos y o el exceso de humedad podr an estropear el motor de una herramienta neum...

Страница 8: ...la Ingersoll Rand suministrado con la Amoladora S No use una Amoladora sin el cubremuela recomendado No use ninguna muela que tenga una velocidad de funcionamiento tal y como aparece en el registro me...

Страница 9: ...mido desconecte la manguera de aire e inyecte unos 2 5 cc de aceite Ingersoll Rand N_ 50 en la admisi n de aire Saque el Tap n de C mara de Aceite de la Palanca de Mando y llene la c mara Despu s de c...

Страница 10: ...para um arranjo t pico de tubagem Use sempre ar seco e limpo com press o m xima de 6 2 bar 620 kPa 90 psig P fumos corrosivos e ou humidade excessiva podem arruinar o motor de uma ferramenta pneum tic...

Страница 11: ...Use sempre o Protector do Disco da Ingersoll Rand fornecido com a Esmeriladora N o use uma Esmeriladora sem um protector de disco recomendado N o use qualquer disco no qual a velocidade de opera o li...

Страница 12: ...tas N s recomendamos a seguinte Unidade Filtro Lubrificador Regulador E U A C28 04 FKG0 28 Antes de ligar a ferramenta a menos que um lubrificador de linha esteja sendo usado desconecte a mangueira de...

Страница 13: ...MAINTENANCE SECTION 13 CAUTION PRESS THIS PIN IN OR OUT THIS SIDE THIS END OF BEARING MARKED WITH RED STAIN FLUSH GROUND END OF BEARING Dwg TPA1222 2...

Страница 14: ...tle Plunger Stop 8SL 259 Warning Label for all models 11 Throttle Lever Pin 502B 120 ending in EU WARNING 4 99 12 Rear End Plate Retaining Screw 2 61H 669 34 Exhaust Deflector 61H 23 13 Throttle Lever...

Страница 15: ...90 1 4 for Model 61H120H64 61H 16 4H6 Collet Body R0 390 1 4 for Model 61H120H63 and Collet Sleeve R0 391 1 4 61H150H63 DEG31 16 G 57 Controller Wrench R15 169 52 Wheel Flange Nut for Model Tune up Ki...

Страница 16: ...Flange Nut 52 b Remove the Outer Wheel Flange 51 and the grinding wheel c Using snap ring pliers remove the Inner Wheel Flange Retainer 50 and slide the Inner Wheel Flange off the Arbor 41 being caref...

Страница 17: ...oved insert a hooked rod through the central opening in the Seat and catching the underside of the Seat pull the Seat from the handle The Throttle Lever Pin must be pressed from the throttle handle in...

Страница 18: ...he slave pin and using a hammer tap the Lever Pin into position The Throttle Lever Pin must be pressed into the throttle handle in a specific direction Refer to the Drawing TPA1222 2 Failure to instal...

Страница 19: ...trailing into the Arbor Housing Make certain the Bearing Nut Assembly 31 at the front of the motor engages the Arbor Coupling 39 3 Thread the Throttle Handle Assembly 1 into the assembled Arbor Housi...

Страница 20: ...onto the Arbor and tighten it between 14 and 19 ft lb 19 and 26 Nm torque e Apply 1 cc of Ingersoll Rand No 68 Grease to the inside surfaces of the Arbor Coupling 39 and install the Coupling on the Be...

Страница 21: ...determine if the nozzle face in the Throttle Handle is worn a measurement must be taken from the nozzle face to the shoulder where the brass wiper plate seats Refer to Dwg TPD1084 If the C dimension...

Страница 22: ...Arbor Coupling 39 15 Thread the Throttle Handle Assembly into the assembled Arbor Housing and tighten the joint between 74 and 100 ft lb 100 and 135 Nm torque 16 Install the two Rear End Plate Retaini...

Страница 23: ...aring Examine each bearing Replace the Rear Rotor Seal Assembly if worn or damaged or replace the Front Rotor Bearing Bent Arbor Mount the Arbor on centers Check bearing diameter runout with an indica...

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