Ingersoll-Rand 130A1M, Информация по обслуживанию

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Product Safety Information
WARNING
Failure to observe the following warnings, and to avoid these potentially hazardous situations, could result in death or serious
injury.
Read and understand this and all other supplied manuals before installing, operating, repairing, maintaining, changing accessories
on, or working near this product.
Always wear eye protection when operating or performing maintenance on this tool. The grade of protection required should be
assessed for each use and may include impact-resistant glasses with side shields, goggles, or a full face shield over those glasses.
Always turn off the air supply, bleed the air pressure and disconnect the air supply hose when not in use, before installing, removing
or adjusting any accessory on this tool, or before performing any maintenance on this tool or any accessory.
Note: When reading the instructions, refer to exploded diagrams in parts Information Manuals when applicable (see under Related Documentation
for form numbers).
Tools
Tool Number for Ordering Tool Name for Ordering Operation
K-27 Throttle Valve Cap Wrench Installing or removing the Throttle Valve Cap (4) in the Head Block (1).
D32-26 Guide Retainer Wrench Removing or installing the Guide Retainer (32) in the Barrel (24).
R000A2-228 Grease Gun Lubrication.
•
•
•
•
Lubrication
Each time the Model 130A1M or 241A1M Sand Rammer is
disassembled for maintenance, repair or replacement of parts,
lubricate the tool as follows:
Inject approximately 1.5 cc of the recommended grease into the
Grease Fitting.
Pour about 9 cc of the recommended grease into the air inlet and
run the tool for about 15 seconds to thoroughly coat the parts.
1.
2.
For Model 241 only, remove the Oil Chamber Plug (26) and fill the
oil chamber with 9 cc of Ingersoll Rand No. 10 Oil.
3.
Disassembly
General Instructions
Always wear eye protection when operating or performing
maintenance on this tool.
Do not disassemble the tool any further than necessary to replace
or repair damaged parts.
Whenever grasping a tool or part in a vise, always use leather-
covered or copper-covered vise jaws to protect the surface of
the part and help prevent distortion. This is particularly true of
threaded members and housings.
Do not remove any part which is a press fit in or on a subassembly
unless the removal of that part is necessary for repairs or
replacement.
Do not disassemble the Percussion Tool unless you have a
complete set of new gaskets and O-rings for replacement.
Disassembly of the Throttle Assembly
For Model 130 only
Clamp the Head Block (1) in leather-covered or copper-covered
vise jaws with the Throttle Lever (5) upward.
Drive the Throttle Lever Pin (11) out and remove the Throttle
Lever.
Rotate the Block in the vise to gain access to the Throttle Valve
Cap (4). Unscrew the Throttle Valve Cap and the Throttle Valve
Spring (3).
Remove the throttle assembly.
While holding the Throttle Valve (6) securely, unscrew the Throttle
Valve Face Cap Nut (10). Remove the Throttle Valve Face Cap (8),
Throttle Valve Face (9), and the Throttle Valve Face Washer (7) from
the Throttle Valve.
If required, press the Throttle Valve Bushing (2) from the Head
Block.
For Model 241 only
Clamp the Head Block (20) in leather-covered or copper-covered
vise jaws.
Loosen the Handle Locknut (18) and unscrew the Handle (17)
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.
1.
2.
from the Head Block.
Clamp the Handle in leather-covered or copper-covered vise jaws.
Unscrew the Throttle Handle Body (1) from the Handle. Remove
the Screen Retaining Spring (15) and the Air Strainer Screen (16).
Clamp the Throttle Handle Body in leather-covered or copper-
covered vise jaws Throttle Lever (6) upward.
Drive out the Throttle Lever Pin/Throttle Lever Stop Pin (7) and
remove the Throttle Lever.
Unscrew the Street Elbow (5). Unscrew the Reducing Bushing (4).
Rotate the Throttle Handle Body in the vise to gain access to the
Throttle Valve Cap (13).
Unscrew the Throttle Valve Cap and remove the Throttle Valve
Spring (14).
Carefully drive the Throttle Valve (8) out of the Throttle Handle
Body through the throttle valve cap bore.
Unscrew the Throttle Valve Face Retaining Screw (11) from the
Throttle Valve. Remove the Throttle Valve Face Cap (10), the
Throttle Valve Face (9), and the Retaining Screw Lock Washer (12).
If required, press the Throttle Valve Bushing (2) from the Throttle
Handle Body.
Disassembly of the Exhaust Adapter
For Model 130 only
Unscrew the Pipe Coupling (22) and the Pipe Nipple (21).
Unscrew the Adapter Screw (20).
Remove the Piped-Away Exhaust Adapter (16) from the Head
Block (1).
Remove the four Exhaust Silencers (19), three Adapter Baffles (18),
and the Adapter Screen (17) from the Exhaust Adapter.
Disassembly of the Valve Box Assembly
For Model 130 only
Clamp the Barrel (24) in leather-covered or copper-covered vise
jaws, Malleable Head (24) downward.
Unscrew the Head Block (1) from the Barrel.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1.
2.
3.
4.
1.
2.