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Ingersoll-Rand 10/170, Руководство по эксплуатации и обслуживанию

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Ingersoll-Rand 10/170 Скачать руководство пользователя страница 41

MACHINE SYSTEMS

39

9/215  9/230  9/255  9/300  10/170  12/170  12/235  17/235  21/215

HP600  VHP600  XP750  XP800  VHP825  XP900  XP1060  XHP760  XHP825

17/235   21/215
XHP825  XHP760

KEY

1

Air cylinder

2

Engine fuel pump

3

Pressure regulator

4

Manual blowdown valve

5

Run valve

6

Discharge pressure gauge

7

Ball valve
1

1

/

4

”

8

Ball valve
2”

9

Safety valve

10

Scavenger orifice

11

Unloader valve

12

Compressor

13

Oil filter

14

Oil cooler

15

Minimum pressure valve

16

Oil bypass valve

17

Separator tank

Air

Oil

Air/oil

Содержание 10/170

Страница 1: ...SERIAL No C C N 89304802 GB DATE APRIL 2002 Deutz SERIAL No 870001 880001 Revised 10 12 Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or u...

Страница 2: ...conformity with the provisions of the above directives using the following principal standards Issued at Mocksville on 1 1 2002 Issued at Hindley Green on 1 1 2002 EN29001 EN292 EN60204 1 EN1012 1 PN...

Страница 3: ...ing 22 MAINTENANCE Routine maintenance Lubrication Speed pressure regulation Torque settings table 30 MACHINE SYSTEMS Electrical system Piping instrumentation system 40 FAULT FINDING ABBREVIATIONS SYM...

Страница 4: ...s The use of repair parts lubricants fluids other than those included within the Ingersoll Rand approved parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore I...

Страница 5: ...Platinum drive train refers to the Ingersoll Rand Engine and Airend combination The earlier of sixty 60 months from shipment to or the accumulation of 10 000 hours of operationby the initial user The...

Страница 6: ...CAL CIRCUIT ETC ALTERNATOR 12 MONTHS 2 000 HOURS EXTENDED WARRANTY OF 24 MONTHS 4 000 HRS FOR LIGHTSOURCE INTRODUCED 8 16 99 ENGINE SEE BELOW ENGINES MONTHS HOURS COMMENTS CATERPILLAR 12 UNLIMITED EXT...

Страница 7: ...TIME OF PURCHASE HONDA 12 UNLIMITED WARRANTY PROVIDED VIA ENGINE SUPPLIER S OWN APPROVED NETWORK YANMAR 12 UNLIMITED WARRANTY PROVIDED VIA ENGINE SUPPLIER S OWN APPROVED NETWORK VANGUARD 24 UNLIMITED...

Страница 8: ...The optional warranty is limited to defects in major components rotors housings gears and bearings and is automatically available when the following conditions are met 1 The original airend is returne...

Страница 9: ...Wigan Lancashire WN2 4EZ U K Attn Customer Service Department Note Completion of this form validates the warranty Engine Registration I R powered machines do not require separate engine registration D...

Страница 10: ...stration Form in this section keep a copy for your records and mail form to Ingersoll RandCompany P O Box 868 Mocksville North Carolina 27028 Attn Warranty Department Note Completion of this form vali...

Страница 11: ...ION FORM Customer Details Service Provider Details Company Name Service Provider Distributor Contact Name Branch Office Signature Company Address Machine Details Product Type Model Serial Number Engin...

Страница 12: ...em WARNING Hot surface WARNING Pressure control WARNING Corrosion risk WARNING Air gas flow or Air discharge X XBAR WARNING Pressurised vessel WARNING Hot and harmful exhaust gas WARNING Maintain corr...

Страница 13: ...o not breathe the compressed air from this machine Do not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard bein...

Страница 14: ...HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 Lifting point On power Off power Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken Whe...

Страница 15: ...idently be pressurised over pressurised by another Compressed air must not be used for a direct feed to any form of breathing apparatus or mask The discharged air contains a very small percentage of c...

Страница 16: ...rt When loading or transporting machines ensure that the specified lifting and tie down points are used When loading or transporting machines ensure that the towing vehicle its size weight towing hitc...

Страница 17: ...GENERAL INFORMATION 15 9 215 9 230 9 255 9 300 10 170 12 170 12 235 17 235 21 215 HP600 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 S W...

Страница 18: ...on Oil capacity Litre 70 70 70 70 70 70 70 75 75 Maximum oil system temperature C 120 120 120 120 120 120 120 120 120 Maximum oil system pressure psi bar kPa 217 15 1500 217 15 1500 217 15 1500 217 15...

Страница 19: ...ng separator receiver cooler and pipework must be flushed clear of the first fill fluid and new Ingersoll Rand oil filters installed When this has been completed the following oils are approved a for...

Страница 20: ...ever the machine is lifted or transported When selecting the working position of the machine ensure that there is sufficient clearance for ventilation and exhaust requirements observing any specified...

Страница 21: ...t glass located on the separator tank 4 Check the diesel fuel level A good rule is to top up at the end of each working day This prevents condensation from occurring in the tank CAUTION Use only a No...

Страница 22: ...apply full load to the engine COLD WEATHER STARTING CATERPILLAR When starting or operating the machine in temperatures below or approaching 0 C ensure that the operation of the regulation system the u...

Страница 23: ...WITCH ON THE FRONT OF THE MACHINE AND ENSURE THAT IT ENGAGES IN DEPRESSED POSITION RE STARTING AFTER AN EMERGENCY Disengage emergency stop control from engaged depressed position If the machine has be...

Страница 24: ...ghtenwhere necessary Refer to the TORQUE SETTING TABLE in this manual Reset the tab washer Check and adjust the brakes and brake cables Adjust and grease the linkages 3 6 30 months 250 500 2500 hours...

Страница 25: ...ise by posting warning signs and or fitting appropriate anti start devices Prior to attempting any maintenance work on a running machine ensure that the work carried out is limited to only those tasks...

Страница 26: ...h the filter housing Tighten a further 1 2 to 3 4 of a revolution CAUTION Start the machine refer to PRIOR TO STARTING and STARTING THE UNIT in the OPERATING INSTRUCTIONS section of this manual and ch...

Страница 27: ...element can be re used after cleaning In this case the following procedure must be carried out Clean the element by directing a jet of clean dry compressed air no more than 5 bar at an angle of 45 de...

Страница 28: ...ection LUBRICATION The engine is initially supplied with engine oil sufficient for a nominal period of operation for more information consult The Engine Manufacturer s Manual CAUTION Always check the...

Страница 29: ...is running at full load speed and the service valve is fully open Refer to the GENERAL INFORMATION section of this manual Adjust the service valve on the outside of the machine to maintain normal ope...

Страница 30: ...rews holding bracket C to the main bracket J Allow the cylinder to return to its extended position and reconnect the ballast spring A and the control cable ball joint B IMPORTANT Ensure all components...

Страница 31: ...142 Discharge pipe to separator tank 87 105 118 142 Drive pins to flywheel 140 160 190 217 Exhaust manifold 31 39 42 53 Fan hub to engine pulley 28 34 38 46 Lifting bail to frame 234 286 316 387 Mount...

Страница 32: ...ule CF4 Control fuse 5A Option CSD Cold start device CSC Cold start compressor Option DM Diagnostic module Option DTG Gauge discharge temperature ETG Gauge engine temperature FG Gauge fuel FS Sender u...

Страница 33: ...evel 24V R4 Relay alternator charge 12V R5 Relay start inhibit 24V R6 Relay engine start 24V R7 Relay low fuel shutdown 24V S Key switch S1 Dual pressure switch Option SV1 Solenoid engine stop SV3 Sol...

Страница 34: ...Control fuse 5A Option CSC Cold start compressor Option DM Diagnostic module Option DTG Gauge discharge temperature ECW Engine connector block White ECY Engine connector block Yellow ETG Gauge engine...

Страница 35: ...lay low water level 24V R4 Relay alternator charge 24V R5 Relay start inhibit 24V R6 Relay engine start 24V R7 Relay low fuel shutdown 24V S Key switch S1 Dual pressure switch Option SV1 Solenoid engi...

Страница 36: ...285191 KEY 1 Harness 2 Air pressure switch PS2 3 Pushbutton Emergency stop PB3 4 Flashing light IL4 Option 5 Cold start compressor CSC Option 6 Solenoid cold start SV3 Option 7 Start aid solenoid SV4...

Страница 37: ...XP800 VHP825 XP900 XP1060 XHP760 XHP825 Revision E 01 99 89285209 CATERPILLAR KEY 1 Harness 2 Cold start device CSD Option 3 Relay engine start 24V R6 4 Sender unit fuel gauge FS 5 Switch low fuel lev...

Страница 38: ...00 VHP600 XP750 XP800 VHP825 XP900 XP1060 XHP760 XHP825 Revision F 05 95 89285217 DEUTZ KEY 1 Harness 2 Cold start device PCB 3 Relay engine start 24V R6 4 Sender unit fuel gauge FS 5 Switch low fuel...

Страница 39: ...ow fuel IL2 Option 8 Lamp low water IL3 Option 9 Dual pressure switch S1 Option 10 Key switch S 11 Lamp cold start PCB IL4 Option 12 Pushbutton cold start PB2 Option 13 Ground point GP1 3 14 Relay saf...

Страница 40: ...5 XP750 XP800 XP900 XP1060 HP600 VHP600 VHP825 KEY 1 Air cylinder 2 Engine fuel pump 3 Pressure regulator 4 Manual blowdown valve 5 Run valve 6 Discharge pressure gauge 7 Ball valve 11 4 8 Ball valve...

Страница 41: ...15 XHP825 XHP760 KEY 1 Air cylinder 2 Engine fuel pump 3 Pressure regulator 4 Manual blowdown valve 5 Run valve 6 Discharge pressure gauge 7 Ball valve 11 4 8 Ball valve 2 9 Safety valve 10 Scavenger...

Страница 42: ...shed Faulty relay Check the relays Faulty key switch Check the key switch Engine Electrical fault Test the electrical circuits starts but will not run or engine Low engine oil pressure Check the oil l...

Страница 43: ...nd orifice Clean and replace the discharge air Perforated separator element Replace the separator element Pressure in the system is too low Check the minimum pressure valve Safety valve operates Opera...

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Страница 46: ...Printed in the United Kingdom...

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