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• DOK-DIAX01-TDA********-PRJ1-EN-E1,44 • 07.97

10. Servicing notes

Always disconnect the power supply before removing or plug-
ging in the programming module! When the TDA 1 is in opera-
tion, the mounting screw on the programming module must
always be tight!

– Remove the programming module from the defective TDA 1 and insert

it into the new TDA 1. Tighten down the knurled screw.

– Connect up the new TDA 1 according to the machine circuit diagram.

– Screw on the protective transparent plate

– Re-start the machine (see documentation "AC main spindle drives with

controlled asynchronous motor or frameless spindle motor; Applica-
tions Manual" No. 209-0041-4109, Section on commissioning).

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Содержание TDA 1

Страница 1: ...TDA 1 Main Spindle Controller DOK DIAX01 TDA PRJ1 EN P Project Planning Manual mannesmann Rexroth engineering Indramat 255533...

Страница 2: ...2 DOK DIAX01 TDA PRJ1 EN E1 44 07 97...

Страница 3: ..._______________________________________________ Equipment identification 5 _ _ _ _ _ _ _ _ _ _ _ _ __________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Страница 4: ...4 DOK DIAX01 TDA PRJ1 EN E1 44 07 97...

Страница 5: ...dle drives and their contents by means of the Supplementary Documentation listing all titles with their order numbers Titel Type of documentation Documenttype Internal file reference Reference This do...

Страница 6: ...6 DOK DIAX01 TDA PRJ1 EN E1 44 07 97...

Страница 7: ...w of technical data 29 2 6 Type codes 30 3 Programming Module AS 31 3 1 AS programming module versions 32 3 2 AS programming module compatibility 32 3 3 Rating plate 33 3 4 Type codes 34 4 Condition a...

Страница 8: ...8 DOK DIAX01 TDA PRJ1 EN E1 44 07 97...

Страница 9: ...uished by their high stiffness and a wide speed range at constant power They are therefore particularly suited for use as a main spindle drive on numerically controlled machine tool centres Besides it...

Страница 10: ...th a maximum resolution of 1 2 000 000 revolutions thus allowing even the lowest speeds to be precisely controlled Since the spindle operates as an interpolating axis in C axis mode and the NC control...

Страница 11: ...FAULT X11 Bb Bb X3 X5 X2 X4 Parameter MOTOR POWER OUTPUT Motoranschlu 1 2 3 T1 T2 X12 SWITCH OFF VOLTAGE BEFORE CHANGING MODULE AS Prog Modul AS nicht unter Spannung wechseln DANGER POWER 300 VDC INP...

Страница 12: ...ommercially available NC controllers Digital speed command 16 bit parallel for connection to PLCs useful in the case of long cables and small command values SERCOS interface for real time communicatio...

Страница 13: ...th their designations Kompon fh3 Main spindle controller TDA 1 1 Electrical connection accessories Programming module Motor feedback cable Motor blower cable Main spindle motor Motor power cable Elect...

Страница 14: ...for main spindle drives are unconditionally valid when the controller is operated within an ambient temperature range of 5 to 45 C The maximum permissible ambient temperature is 55 C at which the giv...

Страница 15: ...ccording to DIN 40 050 This means that the controller is protected against the ingress of solid foreign particles with a diameter of more than 50 mm The controller is not protected against the ingress...

Страница 16: ...n additional interface Tightening torque ratings of stud bolts Motor connection D C link circuit Earthing Terminal desig A1 A2 A3 L L Thread size M6 M5 M5 Tightening torque 5Nm 3Nm 3Nm Weights TDA 1 1...

Страница 17: ...the cabinet rear wall for assembly clearance see also Fig 10 Assembly clearance Assembly clearance M 6 373 0 2 Minimum clearance 80 mm Bohrbild View of the inside of the cabinet rear wall M 6 Minimum...

Страница 18: ...KDV 3 1 TDA1 1 TDM 1 TDM 2 110 0 5 155 0 5 KDV 1 KDV 2 TDA 1 1 KDS Minimum clearance 80 137 0 5 TDA 1 1 TDM3 TDM4 155 0 5 TDA 1 1 TDA 1 1 MontAb TVD TVM 110 0 5 110 0 5 Fig 10 Assembly clearance dist...

Страница 19: ...0 TDA 1 1 100 Power dissipation Pv W verlstg fh3 The power dissipated by the TDA 1 is dependent on the load In terms of dimensioning the cabinet or the air cooling system it is however sufficient to k...

Страница 20: ...an the air in the cabinet once the doors have been shut again as moisture will otherwise condense on them The cooling system must therefore always be in operation even while the machine is shut down t...

Страница 21: ...et Electronic equipment hot cold Cooling system Control cabinet hot cold Air duct Electronic equipment K hlDach Cooling system Precautions must be taken to prevent condensation water from the cooling...

Страница 22: ...c to the controller Irrespective of the type of main spindle unit the feedback NC and power connections are all configured with the same plug in connector or terminal assignments The connection diagra...

Страница 23: ...connection cable black Bus for control voltage X3 Motor feedback connection 15 pin standard interface Additional encoder input 15 pin optional X8 Motor power connection Earth directly to supply module...

Страница 24: ...er They are described in the latter documentation The necessary electrical connections are dependent on the selected function options of the controller Fig 14 illustrates the standard interfaces to be...

Страница 25: ...unction options Additional encoder input type code field 7 X5 15 pin Function Coding Designation Connection Index options terminals code A analogue X4 9 pin IKS 613 D digital X4 25 pin IKS 612 16 bit...

Страница 26: ...ocations of the modular controller within the drive package Electrical connection accessories E TDA E1 TDA E8 TDA E3 TDA E1 TDA E4 TDA E8 TDA E2 TDA to be determined E4 TDA E2 TDA E4 TDA to be determi...

Страница 27: ...WITCH OFF VOLTAGE BEFORE CHANGING MODULE AS Prog Modul AS nicht unter Spannung wechseln DANGER POWER 300 VDC INPUT DISCHARGE TIME Entladezeit 1 Min POWER SUPPLY OUTPUT VOLTAGE RATING MUST NOT EXCEED P...

Страница 28: ...see Doc Electrical connections of main spindle drives 2AD 100B 100C 100D 2AD 100 with KDA TDA 2AD 101C 101D 2AD 132 B 132 C 2AD 132 with KDA TDA 132 D frameless spindle motor 1MB 160 E B 1 MB with KD...

Страница 29: ...g 10 5 10 5 Operating conditions permissible ambient temperature range at nominal ratings Celsius 5 to 45 max permissible ambient temperature at reduced ratings Celsius 55 storage and transportation t...

Страница 30: ...out additional encoder input O with additional encoder input for spindle feedback or 2nd motor feedback signal P with additional encoder input and synch input exclusively with AS 35 and speed command...

Страница 31: ...th the motor and the machine once the existing and already matched program ming module is plugged in Matched programming modules can be very easily duplicated for use on other identical machines This...

Страница 32: ...omer request after consultation with INDRAMAT and is subject to an extra charge The latest state of the art updating of the programming module AS for operation of the drive is supplied without any cha...

Страница 33: ...otor and controller otherwise there is a risk of damage to the equipment 4 Software designation The alphanumerical code including the letter V denotes the software type and version the following digit...

Страница 34: ...not listed below 1 Servo drive always with incremental encoder output 2 Main spindle drive with incremental encoder output 3 not with AS1 Main spindle drive with SERCOS interface 4 Main spindle drive...

Страница 35: ...cardboard box All single boxes are stacked together in a larger transport container cardboard box or pallet for delivery If several identical units are to be supplied returnable packaging may be used...

Страница 36: ...he version and the order handling data Main spindle drive TDA 1 If there are more than one identical units in a package the serial numbers of all the packed units are given on the barcode sticker appl...

Страница 37: ...all data relating to the programming module and documents the parameter values as set on delivery If for instance the parameter values should be accidentally erased during commissioning the original...

Страница 38: ...impact free place with an ambient temperature range of 30 to 85 C If strong vibrations are to be expected during transportation the equip ment must be supported by a vibration damping substrate Transp...

Страница 39: ...ut Tip the controller forwards and let it first engage with the lower two Allen screws Then push the controller back against the rear wall raising it slightly until the upper mounting hole engages wit...

Страница 40: ...1 44 07 97 7 Assembly Fig 27 Installation sketch Montage fh3 Mounting panel or control cabinet rear wall Allen screwdriver 906q SW5x400 46185 part number 221 672 available on request Socket head cap s...

Страница 41: ...Twist the cores of the power cable Plug the end connector of the control voltage bus accessory for the supply module into the last controller in the drive package Earth the motor to the controller and...

Страница 42: ...rollers KDA 3 2 TDA 1 Because of this fact and due to the extensive scope of functions it is only described once in the documen tation AC main spindle drives with controlled asynchronous motors or fra...

Страница 43: ...ing module is transferred to the new unit replacing the old one The drive equipped with a new TDA 1 now displays the same characteristics as the original drive If it becomes necessary to replace a uni...

Страница 44: ...always be tight Remove the programming module from the defective TDA 1 and insert it into the new TDA 1 Tighten down the knurled screw Connect up the new TDA 1 according to the machine circuit diagram...

Страница 45: ...trol voltage bus design 11 Cooling system 19 D D type subminiature connector 16 DC link circuit bus 300V 23 Digital position command 23 Digital position command design 11 Dimensions 16 Drive package 1...

Страница 46: ...nal 16 Plug in terminal for motor thermistor conn 27 Plug in terminal for ready contact 27 Plug in terminal strip 16 Position command conn dia 23 Position command design 11 Power connections 28 Power...

Страница 47: ...07 97 11 Index Synchronization input design 11 T TDA 1 technical data 29 Terminal block for motor and DC link 11 Thermal data 19 Tightening torque for stud bolts 16 Type codes 30 34 U Unit replacement...

Страница 48: ...4110 TDA 1 Doc No 209 0042 4112 RAC 2 2 Doc No 209 0042 4115 RAC 3 1 Doc No 209 0042 4116 RAC 4 1 Dco No 209 0042 4113 Project planning control cabinet design programming module AS delivery storage tr...

Страница 49: ...bly installation of machine Selection detailed order Current documentation High resolution main spindle position encoder Doc No 9 552 247 4 incremental encoder output IGS Doc No 9 568 015 4 high resol...

Страница 50: ...Indramat...

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